In the News

Ethanol Producer Magazine

Sep 7, 2023

U.S. ethanol production capacity increased by 18 MMgy between Jan. 1, 2022, and Jan. 1, 2023, despite five fewer production facilities being in existence, according to data released by the U.S. Energy Information Administration in August. 

The EIA data indicates the U.S. had 187 ethanol plants as the beginning of this year, down from 192 reported for the same time last year.

Petroleum Administration for Defense District (PADD) 2, which is located in the Midwest, contains the highest number of ethanol plants at 173, down from 177 last year. PADD 1, located along the East Coast, has three facilities, unchanged from last year. PADD 3, located along the Gulf Coast, also has three ethanol plants, while PADD 4, the Rocky Mountain Region, has four ethanol plants, both unchanged from 2022. The number of facilities in PADD 5, which includes the West Coast, dropped from five in 2022 to four in 2023.

Total ethanol plant capacity was at 17.663 billion gallons per year as of Jan. 1 of this year, up from 17.38 billion gallons per year at the same time of 2022. Capacity in PADD 2 increased by 323 MMgy, while capacity in PADD 4 increased by 20 MMgy and capacity in PADD 5 fell by 60 MMgy. Capacity was unchanged in PADD 1 and PADD 3. 

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Renewable Fuels Association

Sept 6, 2023

U.S. ethanol exports lifted 1% to a 3-month high of 113.4 million gallons (mg). Canada was our largest destination for the 28th consecutive month with a whopping 55% of global sales. A record 62.6 mg (bolstered by 58 mg in denatured ethanol)—a 23% month-over-month leap—was the fourth-largest single month U.S. exports purchased by any country. Essentially all remaining gallons were distributed to nine markets, including the United Kingdom (up 23% to 16.7 mg), South Korea (up 5% to 10.7 mg), the European Union (down 55% to 7.1 mg), Colombia (down 22% to 4.3 mg), and Mexico (down 6% to 3.9 mg). Brazil and India again were notably absent from the market. Year-to-date ethanol exports total 818.3 mg.

For the seventh consecutive month, the U.S. did not register any meaningful imports of foreign ethanol.

Exports of dried distillers grains (DDGS), the animal feed co-product generated by dry-mill ethanol plants, totaled 993,018 metric tons (mt) in July. U.S. shippers netted their largest monthly exports in a year with a collective 5% improvement over June. While imports softened 2% to 185,136 mt, Mexico held firmly for the 13th consecutive month as the largest U.S. DDGS market. Exports swung higher in Vietnam (up 11% to 124,184 mt), Indonesia (up 31% to 120,839 mt for a record high), and Turkey (roughly double at 89,859 mt) but scaled back in the European Union (down 9% to 68,879 mt), South Korea (down 26% to 64,888 mt, the lowest monthly volume in more than 3 years), and Canada (down 16% to 59,670 mt). Rounding out our top ten customers in July were Japan (56,371 mt), Morocco (30,041 mt), and Taiwan (24,526 mt). Year-to-date U.S. DDGS exports total 6.11 million mt, which is 9% behind last year at this time.

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Brownfield Ag News

Sept 1, 2023

Corn for ethanol use demand improved during July.

The USDA says 454.039 million bushels of corn were used for fuel alcohol production during the month, up 3% from June and 2% from July 2022, with producers encouraged by strong margins and mostly solid demand signals.

Production of distillers dried grains with solubles was 1,784,282 tons, a decline of 1% on the month and 8% on the year.

The USDA says a total of 5.208 billion bushels of corn were used in ethanol production during 2022, 1% more than 2021, while DDGS production was 21,638,356 million tons, 2% less than the previous year.

185 million bushels of soybeans were crushed during July. That was up 10 million bushels from June and 4 million from July 2022, spurred by solid domestic demand and improved export demand as the U.S. fills part of the vacuum left by a smaller crop in Argentina, which is usually the world’s leading soybean product seller.

Crude soybean oil production was 5% higher than the previous month, but less than 1% lower than last year, while soybean meal production was above both a month ago and a year ago.

The USDA’s updated corn for ethanol use and soybean crush projections will be released on Tuesday the 12th at Noon Eastern/11 Central.

The USDA’s updated corn for ethanol use outlook will be released on Tuesday the 12th at Noon Eastern/11 Central.

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Fluid Quip Technologies

Aug 23, 2023

Fluid Quip Technologies (FQT) is pleased to announce that its patented Distillers Corn Oil (DCO) TechnologyTM is achieving record distillers corn oil yields for Ace Ethanol in Stanley, Wisconsin, with increases of over 20% above historical rates. 

“Ace Ethanol is a high-performing plant with a cellulosic ethanol system and FQT is excited to announce that our DCO Technology has helped them push their distillers corn oil to their highest yields to date, and among the highest in the industry,” said Michael Franko, Vice President of Fluid Quip Technologies. “Ace has been a long-term customer partner, and these results confirm that the DCO system can achieve significant oil increases at plants with different technologies installed, even those starting with high oil yields already.” 

“We are excited to see oil yield increases with the FQT DCO Technology at Ace,” said Neal Kemmet, President of Ace Ethanol. “We have worked hard to keep Ace at the forefront of industry technologies, and we see FQT’s DCO Technology as an integral step in achieving that goal.” 

DCO TechnologyTM mechanically separates more oil from whole stillage into the thin stillage stream and then clarifies the stream to reduce fine solids going to evaporation and oil recovery systems. The mechanical separation can reduce the need for additional chemicals or enzymes, helping to lower operational expenses, even while achieving higher distillers corn oil yields. 

DCO TechnologyTM is integrated into FQT’s patented Maximized Stillage Co-productsTM (MSCTM) protein systems, making the technology a building block to adding MSC and higher-value protein production in the future. 

About Fluid Quip Technologies: Fluid Quip Technologies (FQT) is a global leader providing proprietary technologies and engineering solutions to the food, beverage, biofuel and biochemical production industries. FQT's innovative solutions enhance grain-to-ethanol dry grind processes, create alternative feed products, and cater to the growing demand for carbohydrate feedstocks in the biochemical market. 

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Minnesota Department of Agriculture

Aug 22, 2023

Minnesota retail service stations looking to increase access to and sales of motor fuel blends containing at least 15% ethanol are encouraged to apply for funding currently available through the Minnesota Department of Agriculture (MDA).

The Agricultural Growth, Research, and Innovation (AGRI) Biofuels Infrastructure Grant Program will award up to $3.335 million in this round of funding to offset the cost of replacing or upgrading current station equipment so it can be certified as compatible with E25 or higher motor fuel blends. Examples of eligible equipment include retail petroleum dispensers and fuel storage tanks.

“As consumer demand for cleaner fuel options continues to grow, the MDA is pleased we can partner with service stations to expand their capacity for higher ethanol blends at the pump,” said MDA Commissioner Thom Petersen.  “Biofuels offer an affordable, immediate step to meeting Minnesota’s climate goals, while supporting our farmers and rural economies.”

Applicants may request between $5,000 and $199,000 for an individual project and must commit at least 35% of the total project cost as a cash match. Grants may be expended over a three-year period and must start after mid-January 2024.

Applicants must be a retail petroleum dispenser in Minnesota with no more than 10 sites, regardless of location. Separate applications must be submitted for each site in Minnesota seeking funding.

Additional consideration will be given to businesses owned by women, members of the BIPOC community, veterans, and projects that serve communities of color, Native American tribal communities, socio-economically disadvantaged communities, and communities where access to biofuels is limited.

Funding for this program is made available through a legislative appropriation for the  AGRI Program,  as well as additional support from  Minnesota Corn.  The AGRI program administers grants to farmers, agribusinesses, schools, and more throughout Minnesota to advance the state’s agricultural and renewable energy sectors.

Applications must be received by 4 p.m. on Thursday, October 12, 2023, to be considered for funding. Visit the  AGRI Biofuels Infrastructure Grant webpage  for full eligibility and application details.

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Ethanol Producer Magazine

Aug 10, 2023

The U.S. Energy Information Administration maintained its forecasts for 2023 and 2024 fuel ethanol production in its latest Short-Term Energy Outlook, released Aug. 8. The forecast for 2023 ethanol blending was also maintained, but the 2024 blending forecast was revised down. 

The EIA currently predicts U.S. fuel ethanol production will average 1 million barrels per day this year and 1.01 million barrels per day next year. Both forecasts were maintained from the July STEO. Fuel ethanol production averaged 1 million barrels per day last year. 

On a quarterly basis, the EIA expects fuel ethanol production to average 1.01 million barrels per day during the third quarter of this year, falling to 990,000 barrels per day in the fourth quarter. Moving into 2024, fuel ethanol production is expected to average 1 million barrels per day during the first quarter, 1.01 million barrels per day during the second quarter, 1.02 million barrels per day during the third quarter, and 1.01 million barrels per day during the fourth quarter. 

Fuel ethanol blending is currently expected to average 930,000 barrels per day in both 2023 and 2024. In its July STEO, the EIA predicted fuel ethanol blending would average 930,000 barrels per day this year but increase to 940,000 barrels per day next year. Fuel ethanol blending averaged 910,000 barrels per day last year. 

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Whitefox Technologies

Aug 9, 2023

Whitefox Technologies  is pleased to announce that Glacial Lakes Energy LLC  has agreed to install the Whitefox ICE®  membrane dehydration system at its ethanol plant located in Mina, SD.This is an extremely exciting development for Whitefox as it is our 2ndICE project in South Dakota and will assist Glacial Lakes to increase their production capacity and reduce natural gas consumption and in doing so achieve their business objectives. The installation project is anticipated to be completed during Q2 2024.

Pat Hogan, Director of Operations for Glacial Lakes Energycommented “With a drive towards Net Zero and carbon reduction, GLE extensively reviewed the Whitefox ICE® system for our GLE Mina facility to assist in our carbon reduction goals. As well as reducing energy input into our process, the Whitefox ICE® system will allow us to debottleneck our distillation system to allow for an additional 8 million gallons per year of ethanol production. Whitefox is a great partner to help Glacial Lakes Energy achieve its carbon reduction goals.”

The Whitefox ICE® system treats existing recycle streams to free up and debottleneck distillation-dehydration capacity, enabling Glacial Lakes and other producers to lower natural gas use, cut carbon emissions, improve plant cooling, and increase potential production capacity (depending on the system design). Whitefox ICE® is integrated into existing corn ethanol production plants with minimal disruption and a small footprint.

 Tony Short, Whitefox Head of Global Sales, commented “In Glacial Lakes we see a committed producer promoting the development of E30 fuel grade ethanol in the US market. We are committed to assisting Glacial Lakes in fulfilling their strategic objectives by installingWhitefox ICE® membrane dehydration system that can increasecapacity while improving the energy efficiency of its Mina, SD plant.”

Whitefox has developed a portfolio of solutions tailored specifically to individualplant’s’needs. Whether producers are looking to increase production capacity or commence their journey towards Net Zero objectives, Whitefox’s range of scalable membrane solutions combines process engineering with membrane expertise to design the optimal solution for industrial producers.

ABOUTGLACIAL LAKES ENERGYLLC.

Glacial Lakes Corn Processors (GLCP) was formed in May 2001 as a South Dakota Cooperative comprised of over 4,000 shareholders. GLCP owns 100% of four ethanol production plants. Glacial Lakes Energy – Mina became operational in June 2008 as a 100 mgy nameplate ethanol production facility, now operating at 145 mgy, located near Mina, SD.

GLE holds an interest of 16% in Granite Falls Energy with combined production of 135 mgy near Granite Falls, MN and Heron Lake, MN, an interest of 8% in Redfield Energy with production of 60 mgy near Redfield, SD, and an interest of 23% in Harvestone Commodities Group, a global ethanol marketing and trading firm. GLE has returned more than $350 million dollars in cash dividends to its Shareholders since its inception.

ABOUT WHITEFOX TECHNOLOGIES LIMITED 

Whitefox specializes in technology development and process integration based on its proprietary membrane solutions. Whitefox ICE® (Integrated Cartridge Efficiency) is a bolt-on solution developed for the ethanol industry. With a small footprint, it is designed to de-bottleneck distillation and dehydration, which boosts output, improves CI scores by reducing energy and water consumption and reduces operation & maintenance costs by simplifying operations. Whitefox provides solutions for all types of alcohols, biofuels, and renewable chemicals in the U.S., Canada, Europe, and South America. www.whitefox.com

Website: whitefox.com
Twitter: @WhitefoxTech
LinkedIn:  Click Here

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Ethanol Producer Magazine

Aug 9, 2023

Novozymes released second quarter financial results on Aug. 9, reporting a 26 percent increase in bioenergy sales for the three-month period. Overall company sales for the quarter were up 2 percent. For the half year ended June 30, bioenergy sales were up 27 percent and total company sales were up 3 percent.

Novozymes attributed the strong performance of its bioenergy segment during the first half of 2023 to “the continued penetration of the broad and innovative solution toolbox allowing for higher yields, throughput, and byproduct value-capture for producers in a favorable market environment.” 

The North American market experienced strong developments despite a roughly 1 percent decrease in U.S. ethanol production during the first half of 2023, according to Novozymes. Performance of the bioenergy segment was also strong outside of North America, driven by innovation, capacity expansion of corn-based ethanol production in Latin America and support by growth in solutions for biodiesel production, the company said. 

Novozymes also noted that sales of enzymes used in second-generation biofuels contributed to growth. Overall, growth was positively impacted by pricing, the company continued. 

Many of these factors are expected to continue into the second half of the year. Novozymes expects sales growth in bioenergy to be in the mid-teens digits range. This growth is expects to be supported by pricing, market penetration enabled by innovation, capacity expansion of corn-based ethanol production in Latin America, and market penetration with enzymatic solutions for biodiesel production. The company also expects growth to be supported to a degree by growing sales of solutions for second-generation ethanol production. 

Bioenergy accounted for 24 percent of Novozymes total sales during the first half of this year. Household care; food, beverages and human health; grain and tech processing; and agriculture, animal health and nutrition accounted for 28 percent, 22 percent, 13 percent and 13 percent of sales, respectively. 

A full copy of Novozymes second quarter report is available on the company’swebsite

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