In the News

MoistTech Corporation

May 12, 2022

MoistTech Corp. provides manufacturers with the capabilities to increase production quality through continuous monitoring, maintains plant efficiency that decreases human error and surveys ways to reduce front end expenses. Plant managers have immediate access to real time data monitoring to make immediate line adjustments to ensure optimal processing and quality control standards. 

Highlighting the need for companies to thoroughly evaluate their current methods of reducing waste – wasted efforts, wasted energy and wasted product - data collection of moisture content throughout the manufacturing process can create a multitude of ways for plant managers to implement process improvements. Evaluating and implementing lean manufacturing principles assists in eliminating waste and improving overall plant production.

When considering the many challenges that plant operators are tasked with, moisture control plays a large role. Moisture content can affect product quality and equipment function, making it a crucial focus point in proactive avoidance of quality control issues. Dryer effectiveness is critical, as dryers consume a large amount of energy during operation. The implementation of moisture measurement before and after the dryer provides immediate control over the temperature and operational efficiency, which saves energy and increases overall efficiency. 

The power of the data collected during moisture monitoring provides the end user with instant profitability measures, saving manufacturers time and money by quickly detecting the variable manufacturing process, allowing corrections to be made in real time.

Ideally, a moisture control system should be able to accurately detect moisture at different stages of the manufacturing process, be easy to maintain and be tough enough to withstand the harsh production environment. The installation of an NIR moisture detection device prevents out-of-specification product due to undesirable moisture levels, allowing the facility to fine tune the set-up to make sure a more consistent, higher quality product is produced – ultimately improving the bottom line. In other words, clients save money and time, and prevent negative results due to inconsistencies and human error. 

Over-drying a product can result in a dusty environment that can lead to a fire or dust explosion. As such, greater plant safety is achieved with a proper moisture measurement system and cost savings are enhanced. By implementing a moisture detection process, producers can monitor 100% of their product quality instantly and consistently. Additionally, active adjustments can continuously be made to the process, optimizing the outcome. 

Ethanol Producer Magazine

May 4, 2022

U.S. fuel ethanol production expanded by nearly 1 percent the week ending April 29, according to data released by the U.S. Energy Information Administration on May 4. Stocks of fuel ethanol were down slightly.

U.S. fuel ethanol production averaged 969,000 barrels per day the week ending April 29, up 6,000 barrels per day when compared to the 947,000 barrels per day of production reported for the previous week. When compared to the same week of last year, production for the week ending April 29 was up 17,000 barrels per day.

Stocks of fuel ethanol fell to 23.887 million barrels the week ending April 29, down 78,000 barrels when compared to the 23.965 million barrels of stocks reported for the previous week. When compared to the same week of last year, stocks for the week ending April 29 were up 3.447 million barrels.

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Ethanol Producer Magazine

May 5, 2022

Total operable biofuels production capacity for ethanol, biodiesel, renewable diesel and related fuels expanded to 21.123 billion gallons per year in February, up 11 MMgy when compared to the 21.112 billion gallons of capacity in place in January, according to data released by the U.S. Energy Information Administration on April 29.

Fuel ethanol capacity was at 17.423 billion gallons per year in February, up 24 MMgy when compared to the 17.399 billion gallons in place the previous month. When compared to February 2021, ethanol capacity was down 32 MMgy.  

Biodiesel production capacity fell to 2.232 billion gallons per year in February, down 13 MMgy when compared to the 2.245 billion gallons of capacity in place the previous month. When compared to the same month of last year, biodiesel capacity in February was down 162 MMgy.

Capacity for renewable diesel and other biofuels, defined to include renewable heating oil, renewable jet fuel, renewable naphtha, renewable gasoline and other biofuels and biointermediates, was at 1.468 billion gallons per year in February, flat with the previous month. When compared to February 2021, capacity for these fuels was up 677 MMgy.

Total feedstocks consumption for February was at approximately 24.348 billion pounds, down from 27.827 billion pounds the previous month, but up significantly when compared to the 18.85 billion pounds of feedstock consumed in February 2021.

Biofuel producers consumed 22.74 billion pounds of corn in February, down from 25.957 billion pounds in January, but up when compared to the 18.644 billion pounds consumed in February 2021.

Grain sorghum consumption was at 133 million pounds in February, down slightly from 139 million pounds the previous month. The EIA withheld the volume of grain sorghum consumed by biofuel producers in February 2021 in order to avoid disclosure of individual company data.

Approximately 741 million pounds of soybean oil went to biofuel production in February, down from 791 million pounds in January, but up when compared to the 552 million pounds consumed in February 2021.

Corn oil consumption was at 188 million pounds in February, down from 249 million pounds the previous month, but up when compared to the 155 million pounds that went to biofuel production in February of last year.

The EIA withheld the volume of canola oil that went to biofuel production in February, but reported that 64 million pounds of canola oil was used to produce biofuel in January 2022, along with 85 million pounds in February 2021.

Biofuel producers consumed 306 million pounds of yellow grease, 130 million pounds of beef tallow, 38 million pounds of white grease and 13 million pounds of poultry fat in February. Consumption levels in January were 364 million pounds, 141 million pounds, 43 million pounds and 15 million pounds, respectively. In February 2021, biofuel producers consumed 198 million pounds of yellow grease, 66 million pounds of beef tallow, 50 million pounds of white grease and 34 million pounds of poultry fat.

The EIA reported that an additional 59 million pounds of feedstock classified as “other” recycled feeds and wastes went to biofuel production in February, down from 64 million pounds the previous month, but up from 52 million pounds in February 2022.

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ClearFlame Engine Technologies

Apr 29, 2022

Geneva, IL —  ClearFlame Engine Technologies,  an Illinois-based company empowering rapid decarbonization for global heavy-duty industry, announced today the publication of an  independent study  that finds ClearFlame’s technology could help fleet owners and other  heavy-duty truck operators  lower total costs while meeting sustainability goals sooner than currently available alternatives. 

The  study  was conducted by  Gladstein, Neandross & Associates (GNA)  and commissioned by ClearFlame, whose investors include Bill Gates-founded  Breakthrough Energy Ventures,  John Deere,  Mercuria,  and  Clean Energy Ventures.  It analyzed the total cost of ownership (TCO) and expected emissions performance of ClearFlame’s proprietary engine modification technology in the over-the-road heavy-duty truck market versus other options.

Study Highlights:

  • ClearFlame-enabled trucks are expected to have the lowest TCO when compared with diesel, natural gas, electric, and hydrogen platforms.
  • ClearFlame’s cost per mile is expected to be substantially lower than electric and hydrogen platforms—40% less than electric and 30% less than hydrogen.
  • ClearFlame can provide a quick and cost-effective path to substantial reductions of greenhouse gas (GHG) and tailpipe emissions compared to other sustainable fuels and technologies, whose practical challenges, such as cost, range, infrastructure, and fuel availability, have slowed adoption.
  • ClearFlame is estimated to provide a 42% lifecycle carbon reduction compared with diesel, as well as approximately 22% lower GHG than battery electric vehicles based on the national average grid mix.

The TCO analysis was conducted when diesel fuel’s national average was $3.48 per gallon in October 2021 and found that ClearFlame-enabled trucks would have a lower TCO than diesel by $0.08 per mile, lower than natural gas by $0.09 per mile, lower than electric by $0.97 per mile, and lower than hydrogen platforms by $0.61 per mile.

The report also highlights the potential for even greater GHG reductions using other feed sources developed by the ethanol industry with lower carbon intensities. For instance, further improvement to ethanol production processes—such as utilizing more corn fiber and stover, or adding carbon capture to production facilities—would result in GHG emissions reductions of 69-83% compared with diesel, depending on the region.

The report further highlights that ClearFlame can significantly reduce tailpipe PM2.5 by 99%, DPM by 100%, and SOx by 95% relative to traditional diesel fuel. While ClearFlame’s technology is expected to meet all the same emissions regulations for modern diesel engines, it is also fully expected to meet the stricter standards being enacted by California’s Low NOx Heavy-Duty Omnibus Regulation and proposed by the U.S. EPA, without the additional cost and complexity facing diesel engines.

Finally, the report also finds that while electric and hydrogen platforms have the potential to provide zero tailpipe emissions, these technologies are far from being commercially available for long-haul trucking, and fueling and charging infrastructure remains a significant barrier, as do the costs per mile. As a result, technologies like ClearFlame are one of the only options to quickly provide cost-effective GHG and tailpipe emissions reductions for fleets. ClearFlame is on track to conduct on-road testing with select fleet partners beginning in Q2 of this year.

Author of the study Patrick Couch of Gladstein, Neandross & Associates, said: “This study clearly shows that ClearFlame’s technology can provide significant and cost-effective GHG and tailpipe emissions reductions in the immediate future. While most of the discussion around sustainable fuels today focuses on compressed natural gas, battery-electric, and hydrogen fuel cell vehicles, alcohol fuels have the potential to play a valuable role in sustainable transportation. ClearFlame’s engine technology and ethanol fuel supply model could address the historic barriers to the adoption of ethanol fuels in the heavy-duty market.”

BJ Johnson,  ClearFlame’s CEO and Co-Founder,  added: “This study validates what we’ve been saying for some time—ClearFlame’s engine modification technology not only takes the dirty diesel out of diesel engines, it is also less expensive in total cost of ownership than diesel, electric, natural gas, and hydrogen. Moreover, ClearFlame offers a sustainability solution that is rapidly implementable at scale. It’s critical that emission reductions begin as quickly as possible if we are to meet our 2050 net-zero greenhouse emissions goals. There is no such thing as a perfect silver bullet, so we need to embrace all technologies available to us – and it’s an easy choice when that technology also offers substantial cost savings.”

Julie Blumreiter,  ClearFlame’s Co-Founder and Chief Technology Officer,  noted: “ClearFlame’s technology is fuel agnostic, and our ability to run on clean, low-cost and readily available 100% plant-based biofuels allows us to capitalize on the 15 billion gallons of ethanol already produced in the U.S. each year; a fuel source that is both abundant and has a path to net zero, and even net-negative status. Further, it enables us to leverage existing fueling and charging infrastructure, all while utilizing tech already familiar to fleets and the 250k+ trained diesel mechanics across the U.S.”

ClearFlame spokespeople will be on hand to discuss the results of the TCO study at the 2022 Advanced Clean Transportation (ACT) Expo in Long Beach, Calif. May 9-12, Booth 339 and will showcase their class 8 truck onsite at the show as well. 

To download the study, please visit  http://clearfla.me/tco-pr.

About ClearFlame Engine Technologies

At ClearFlame Engine Technologies, we’re breaking the bond between the diesel engine and diesel fuel, accelerating the path to true emissions reduction for the heavy-duty and off-highway markets. Our technology meets global sustainability goals using decarbonized liquid fuels available throughout the world. Our technology lowers costs by negating the need for complex aftertreatment technologies without compromising the practicality or performance of traditional diesel engines. For more information, visit www.clearflame.com, and follow us on LinkedIn and Twitter (@ClearFlameEng).

Read the original press release here

Fluid Quip Technologies

Apr 29, 2022

CEDAR RAPIDS, Iowa - Fluid Quip Technologies (FQT), a majority owned subsidiary of Green Plains Inc. (NASDAQ: GPRE), today unveiled DCO+TM, a new technology to achieve record-high low-carbon renewable corn oil recovery in dry grind biofuel facilities. A recent full- scale demonstration of DCO+TM at Green Plains Wood River achieved a breakthrough 1.4 pounds per bushel low-carbon renewable corn oil yield when integrated in a full MSCTM system. As a standalone system, DCO+ can achieve up to a 40% increase in overall production of corn oil. FQT will offer this valuable solution to other biofuel plants throughout the industry. 

DCO+TM utilizes FQT’s patented technologies to liberate additional distillers corn oil from the fiber fraction in the distillers grains. The DCO+TM technology was born from FQT’s patented MSCTM protein separation system and is integral to the high corn oil yields those systems produce. 

“This new renewable corn oil capture technology comes from years of experience operating our MSC systems and is an immediate game changer for Green Plains and for the industry,” said Michael Franko, Managing Director, Fluid Quip Technologies. “With DCO+, independent plants looking for low-cost revenue enhancing projects can take advantage of up to 40% more corn oil, a valuable low-carbon feedstock for the rapidly expanding renewable diesel industry.” 

Benefits of DCO+TM include: 

  • Up to 40% additional corn oil recovery 
  • Thin Stillage Clarification 
  • Organic acid reduction/healthier fermentation 
  • Lower suspended solids in evaporator stream 
  • Performance guarantees 

FQT is now offering this game-changing technology package broadly to the industry. 

About Fluid Quip Technologies 

Fluid Quip Technologies® (FQT) provides proprietary technologies and engineering services to the biofuel and biochemical industries worldwide. FQT has commercialized multiple technologies to enhance the base corn-to-ethanol dry grind process, create new and novel alternative feed products, and supply the growing need for carbohydrate feedstocks into the biochemical market. 

Read the original press release here.

Reuters

Apr 28, 2022

U.S. governors from eight Midwest states, many of which are major corn producers, asked the Biden administration on Thursday to apply rules that would allow gasoline blended with a higher level of ethanol to be sold year-round in their states.

Governors from Iowa, Illinois and Minnesota said in a letter to the Environmental Protection Agency that allowing the blend, known as E15, year-round would help lower gasoline prices, which have risen to over $4 per gallon after Russia's invasion of Ukraine.

Earlier this month, President Joe Biden unveiled plans to allow summertime sales of E15, which blends gasoline with 15% ethanol. A summertime ban on E15 was imposed over concerns it contributes to smog in hot weather, though research has shown that the 15% blend may not increase smog releative to the more common E10 sold year-round. E10 contains 10% ethanol.

Biofuel advocates, however, want a more permanent action that allows for year-round sales of E15. Expanded sales of the blend would likely broaden demand for corn-based ethanol.

Under the Clean Air Act, governors asked the EPA to put the specifications for volatility of E15 and E10 on equal footing. The Midwest governors told the EPA on Thursday that they are pursuing this route to enable year-round E15 sales. 

"These states have guided the way forward on E15," said Renewable Fuels Association President Geoff Cooper, "and we call on other states and the EPA to follow their lead, so that the benefits of E15 can be permanently enjoyed by drivers across the nation."

The states involved in Thursday's action are home to 57% of the nation's 2,512 stations currently selling E15, the RFA said.

Read the original story here.

Renewable Fuels Association

Apr 20, 2022

Today’s corn ethanol now provides nearly three times the energy used to produce it, according to  a new analysis  by the Renewable Fuels Association, with some biorefineries approaching a four-to-one energy ratio. This continuing improvement in energy balance reflects improved efficiencies in corn production and ethanol processing.

“Our nation’s corn farmers and ethanol biorefineries have been working harder and smarter to improve productivity, and that clearly shows in these new numbers,” said RFA Chief Economist Scott Richman. “This is an important message for policymakers and regulators who should note the progress our industry and its suppliers are making when it comes to sustainability and energy conservation, and it should set the record straight as some detractors continue to dredge up decades-old allegations.”

Richman noted that estimates of the average energy balance ratio for corn ethanol have increased sharply over time. In RFA’s  previous analysis,  released in March 2016, the association conservatively found the average energy balance ratio of corn ethanol was likely in the range of 2.6 to 2.8, with the top quartile of dry mill biorefineries averaging 3.2 to 3.4.

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Ethanol Producer Magazine

Apr 18, 2022

The International Energy Agency in March released a report predicting that global biofuels supply will reach 3.3 million barrels per day by 2026, up from 2.6 million barrels per day in 2020. The forecast was included in the organization's Oil 2021 report, which includes analysis and forecasts through 2026.

Global ethanol production is set to grow by 33,000 barrels per day from 2020 to 2026 with China, India and Brazil responsible for most of that capacity growth. The production of biodiesel and hydrotreated vegetable oils (HVO) is expected to expand by 380,000 barrels per day over the same period, led primarily by capacity expansions in the U.S., Indonesia, and Malaysia.

The IEA predicts that U.S. ethanol production will not recover to 2019 pre-pandemic levels during the forecast period. "Assuming no policy changes and stable exports, production is 2026 will be [80,000 barrels per day] lower than in 2019 as domestic gasoline demand starts to decline,” the IEA said in the report. “By contrast, HVO production continues to grow strongly, supported by a number of policies that drive HVO investments, including the Renewable Fuel Standard, renewable identification numbers [RINs] prices, LCFS credits, and the biodiesel blender credit.”

In Brazil, the IEA predicts that recovery in gasoline demand and higher RenovaBio goals for decarbonization credits will underpin a rebound in ethanol production over the medium term. Brazilian corn ethanol production is expected to expand, with several new plants under development. The IEA expects Brazilian ethanol supply to average 660,000 barrels per day in 2026, up 35,000 barrels per day when compared to 2019.

China is expected to see the strongest growth in ethanol production, according to the IEA. The agency predicts production will reach 160,000 barrels per day by 2026, up from 70,000 barrels per day in 2020. Ethanol production is also expected to increase in India, reaching 70,000 barrels per day by 2026, up from 30,000 barrels per day in 2020.

In Indonesia, biodiesel production is expected to expand to 190,000 barrels per day in 2026, up from 140,000 barrels per day in 2020. Malaysian biodiesel production is expected to reach 40,000 barrels per day in 2026. In Europe, HVO and biodiesel production are expected to reach 320,000 barrels per day in 2026, up 40,000 barrels per day when compared to 2020.

A full copy of the report is available on the IEA website

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