In the News

Tri State Neighbor

December 27, 2016

By Janelle Atyeo

A new company in South Dakota is looking to optimize the nutrition cattle get from dried distillers grain.

Novita Nutrition will open a $95 million processing plant east of Brookings, S.D., early next year.

The plant will use distillers grain – a byproduct created when processing corn into ethanol. It will remove indigestible oil from the grain and create a pelletized feed called NovaMeal.

Making a better quality feed from distillers grain is something that Novita Nutrition CEO and President Don Endres came up with when working in the ethanol industry. Endres founded VeraSun Energy, an ethanol producer that grew rapidly in the 2000s but quickly went bankrupt when corn prices fell and the company was left with contracts it bought high.

Endres has seen other business ventures of his be successful. While the ethanol industry didn’t work out for him, it gave Endres the idea for his next big venture.

VeraSun, like other ethanol plants, sold distillers grain to cattle producers for use in the feed mix. Endres noticed, though, that after a few years, dairy farmers stopped buying their products.

He learned that oil in the grain – unsaturated fat – was an issue for the dairy cow diet. The cows already were getting unsaturated fat from silage and other grains in their diets. The amount of fat in the distillers grain varied depending on the ethanol production process, so it was difficult for dairy nutritionists to keep tabs on how much their cows were getting.

“If you put any amount of unsaturated fat in the diet, you can really throw them off,” Enders said.

Too much can cause milk fat levels to go down, he said, and milk fat is what dairies get paid for.

Distillers grain still packs nutritious protein and fiber, and Novita Nutrition has found a way to deliver those nutrients with less fat. NovaMeal is made by removing oil from distillers grain in the same way oil is extracted from soybeans, sunflowers and canola.

“It improves the digestibility of the protein,” Endres said.

Dairy nutritionists are concerned with the amount of protein that cows get after feed passes through the rumen. The amount that’s left is known as rumen undegradable protein, or RUP. In NovaMeal, the amount of protein left for the cows to absorb in the small intestine, where they can use it most, is 63 percent – more than soybean meal or canola, according to studies done by South Dakota State University.

NovaMeal also has more digestible fiber than common distillers grain, cottonseed, canola or soybean meal. Higher nutrient values means cows are getting more out of their feed.

“They’re able to absorb more of those nutrients rather than having it go out the tail end,” Endres said.

Novita Nutrition is preparing to process distillers grain on a large scale. The site near Aurora, S.D., was busy with construction crews on a cold November morning. The plant – located just west of the former VeraSun ethanol plant, now owned by Valero Energy – has been under construction since the summer of 2015.

Come next year, the plant will employ 40 people, and another 10 will continue working at the Novita Nutrition offices in nearby Brookings. Distillers grain will come in by truck and rail from ethanol plants in South Dakota, Minnesota and northwestern Iowa.

The raw material will wait for processing in a flat storage building that’s able to hold 5,100 tons.

The plant will be capable of processing 13 rail cars’ worth of distillers grain in a day, or 1,300 tons. That will mike 1,200 tons of NovaMeal pelletized feed and 100 tons of separated oil for used in biofuel or poultry feed.

A massive round bin will store the finished pellets, up to 6,000 tons.

Endres envisions selling 5 percent to 10 percent of their product to local customers along the Interstate 29 corridor. Much of it will go to dairy markets in central California, Washington, southern Idaho, western Texas and New Mexico.

Novita recently partnered with the Omaha, Neb.-based feed supplier Gavilon to deliver NovaMeal to western states.

Dairy markets are the primary focus for Novita Nutrition for now. Dairies are very focused on nutrition and often work closely with nutritionists, Endres said, but he added that it would be a nutritious meal in any kind of cattle feeding.

“It’s a very high-quality protein and fiber,” he said.

Endres grew up around Herefords on a farm east of Watertown, S.D., the son of Jim Endres and Teresa Endres. He wanted to raise Herefords like his parents, he said, and he went to South Dakota State University in Brookings to get a degree in animal science.

His career path led him in other directions, though, and he relied more on his minors in computer science and economics.

The first companies he helped start dealt with online payment platforms and electronic equipment. He helped build up both companies and saw them through successful mergers. He entered the ethanol industry in 2001 and soon afterward started brainstorming the idea that would become NovaMeal.

Nearing the opening of the plant in Aurora, Endres already is looking forward to building a second plant soon. He said he’s open as to where to build: “Anywhere with ethanol production and a base of livestock.”

Read the original story: Pellet Made from Distillers Grain Packs Protein, Not Fat

Edeniq

December 20, 2016

Press Release

Edeniq, Inc., a leading cellulosic and biorefining technology company, today announced that the U.S. Environmental Protection Agency (EPA) has approved Flint Hills Resources’ registration of its 120 MGPY Shell Rock, Iowa ethanol plant for cellulosic ethanol production using Edeniq’s Pathway Technology.

Shell Rock is the second plant to receive a cellulosic ethanol registration from the EPA after deploying Edeniq’s Pathway Technology. Pacific Ethanol’s Stockton plant received its cellulosic ethanol registration in September.

“We are greatly encouraged by the EPA’s rapid approval of this second registration,” said Brian Thome, President and CEO of Edeniq. “We are excited that a growing number of our customers are generating cellulosic ethanol, transforming the ethanol industry and benefiting our country.”

“Our goal is to create as much value out of every kernel of corn as possible,” said Jeremy Bezdek, Flint Hills Resources’ vice president, Biofuels & Ingredients. “The Edeniq Pathway technology helps increase ethanol yields and corn oil recovery, and allows us to produce cellulosic ethanol. We appreciate the strong partnership Flint Hills has with Edeniq and look forward to evaluating the potential use of the Pathway technology at our other plants.”

“We would like to thank the Flint Hills team for their ongoing support as we position ourselves as the leader in the cellulosic ethanol industry,” said Cam Cast, Chief Operating Officer of Edeniq. “Our team is working diligently to move plants through commercial trials and the EPA cellulosic ethanol registration process as quickly as possible despite a growing backlog.”

Edeniq’s Pathway Technology is the lowest-cost solution for producing cellulosic ethanol from corn kernel fiber utilizing existing fermenters at corn ethanol plants. Edeniq is the leader in developing analytical methods to quantify cellulosic ethanol co-produced with conventional ethanol during fermentation, which is required for EPA registration.

About Edeniq, Inc.

Edeniq has developed leading processes for producing low-cost cellulosic sugars and cellulosic ethanol. Edeniq’s capital light and operationally efficient solutions can be easily integrated into existing biorefineries that produce ethanol, other biofuels, biochemicals, and/or bio-based products. Edeniq currently sells or licenses its technologies to biorefineries in the United States. Edeniq was founded in 2008 and is headquartered in Visalia, California with a field office in Omaha, Nebraska. More information can be found at www.edeniq.com.

Ethanol Producer Magazine

December 14, 2016

By Erin Voegele

The U.S. ethanol industry set a new production record the week ending Dec. 9, with production reaching an average of 1.04 million barrels per day, according to information published by the U.S. Energy Information Administration.

The U.S. ethanol has repeatedly broken records for ethanol production in 2016. The previous record was set the week ending July 15, when production averaged 1.029 million barrels per day. That record was tied the week ending Aug. 12, when production again averaged 1.029 million barrels per day.

The U.S. ethanol industry has surpassed the 1 million barrel per day mark only 21 times, all since November 2015. Prior to November 2015, the ethanol production record sat at 994,000 barrels per day, which was set the week of June 19, 2015.

Additional data is available on the EIA website.

Read the original story: US Ethanol Production Sets New Weekly Record

Fairmont Sentinel

December 19, 2016

By Senator Amy Klobuchar

Back in 2009, I had the opportunity to attend the grand opening of Ever Cat’s biodiesel plant in Isanti. The company, started by a feed-supplement supplier for farmers, uses innovative technology to create biodiesel from waste. And every year since its opening, that plant has produced approximately 3 million gallons of diesel fuel to help fuel our cars, trucks and ships. And it’s employed more than two dozen people to do it.

That’s just one example of a Minnesota biofuel company that is helping strengthen our economy while decreasing our dependence on foreign oil:

o Claremont’s Al-Corn Ethanol is moving forward with plans for a new plant capable of processing about 47 million bushels of corn per year.

o Chippewa Falls Energy in Benson, one of the first farmer-owned ethanol-producing companies in the state, celebrated 20 years of business this year.

o And Highwater Ethanol in Lamberton is doing its part to cultivate the next generation by teaching high school students how the ethanol and agriculture industries positively impact the state and country.

Across Minnesota, our 20 ethanol plants and three biodiesel plants generate roughly $5 billion in combined economic output and have made our state the fourth-largest ethanol producing state in the country. These companies create good jobs and strengthen local economies across our rural communities.

A recent study by ABF Economics showed that the ethanol industry generated $7.37 billion in gross sales in 2015 for Minnesota businesses and $1.6 billion in income for Minnesota households. The ethanol industry also supports over 18,000 full-time jobs in Minnesota.

That’s why I’ve fought for the expansion of renewable fuels through a strong Renewable Fuel Standard — or RFS, as it is also known. The RFS requires transportation fuel sold in the United States to contain a minimum volume of renewable fuels.

Last October, I held a bipartisan meeting with 13 of my Senate colleagues, as well as White House Chief of Staff and Minnesota native Denis McDonough, to push for the Environmental Protection Agency to increase that minimum volume of renewable fuels. And when the proposed rule that the EPA announced earlier this year did not meet our expectations, Republican Sen. Chuck Grassley of Iowa and I led a group of senators urging the Administration to get the program back on track.

Our efforts produced good news for corn and soybean farmers and thousands of people who work in biofuels in Minnesota. Right before Thanksgiving, the Administration released a stronger final rule for 2017. The new standard will require a record amount of biofuel — 19.28 billion gallons — to be mixed into our transportation fuel supply next year. It increases the minimum volume for conventional renewable fuel — like corn ethanol — to 15 billion gallons, hitting the congressional target for the first time. And the required volume of biomass-based diesel is 2 billion gallons. That’s twice as high as the congressional target.

The Renewable Fuel Standard has helped create American jobs, drive innovation and boost local economies across Minnesota. And a stronger RFS will build on this progress. More good jobs, stronger local economies, less dependence on foreign oil – It’s a win-win-win for Minnesota.

Democrat Amy Klobuchar represents Minnesota in the U.S. Senate.

Read the original story: Creating Jobs with Innovation

Renewable Fuels Association

Dec 13, 2016

WASHINGTON — Recent data from the U.S. Department of Energy (DOE) shows that gasoline consumed in 25 states and the District of Columbia contained more than 10.0 percent ethanol on average in 2015, demonstrating that the so-called “E10 Blend Wall” continues to crumble. The national average ethanol blend rate was 9.91 percent according to the DOE data. According to the Renewable Fuels Association (RFA), the data completely undermine legislation proposed by Reps. Bill Flores (R-Texas) and Peter Welch (D-Vt.) that suggests the gasoline market cannot withstand more than 9.7 percent ethanol content.

The data show that ethanol comprised 12.5 percent of the gasoline pool in Minnesota in 2015. Not coincidentally, ethanol flex fuels like E85 are available at roughly one out of every eight stations in the Gopher State. In Iowa, gasoline contained an average of 11.5 percent ethanol in 2015, up from 10.3 percent in 2014 and just 9.5 percent in 2013. The 2015 data is the latest available and was just published by DOE’s Energy Information Administration.

Ethanol also exceeded 10.0 percent of gasoline consumption in 2015 in coastal states like California, Oregon, New Jersey, Massachusetts, Connecticut, and even Louisiana. For the first time ever, not a single state had average ethanol content below 9.0 percent in 2015, the data show. Vermont ranked last in average ethanol concentration at 9.18 percent.

In 2014, the national average ethanol content was 9.83 percent and 22 states (plus the District of Columbia) were above 10.0 percent on average.

RFA President and CEO Bob Dinneen said the DOE data underscore that the Renewable Fuel Standard (RFS) is working as intended to drive increased use of ethanol and other biofuels. “As E15 and ethanol flex fuels like E85 have gained in popularity in recent years, the so-called blend wall has been reduced to a pile of rubble,” Dinneen said. “This data clearly shows that the RFS is delivering on its promise to expand consumer access to lower-cost, cleaner fuel options at the pump. And with EPA putting the RFS back on track in 2017, the share of renewables in our nation’s motor fuel will only continue to grow.”

Read the original story here: DOE Data: Half of United States Broke Through So-Called "Blend Wall" In 2015

Ethanol Producer Magazine

Dec 9, 2016

By Anna Simet

A United Kingdom company has successfully converted a Minnesota ethanol plant into an n-butanol production facility, which is now online after two years of development.

David Anderson of Green Biologics Inc., the U.S. subsidiary of U.K.-based Green Biologics Ltd., said the plant has already made its first customer shipment and facility operations are going well so far. “We have a nice pipeline of customers lined up, and it’s pretty exciting times,” he said. “We’re going to ramp up production, and that will take from anywhere from 12 to 18 months, before it’s running at full capacity. But we’re meeting orders right now, which is always a nice thing.”

The first order was shipped out via bulk tank truck and in drums to a customer in the U.S., he said, but added that the company is working on capabilities to enable shipping to European customers as well.

The plant marks Green Biologics’s first commercial facility in the U.S., adding to its existing portfolio that includes a one-thirtieth-scale demonstration plant in Emmetsburg, Iowa, and a pilot plant in Gahanna, Ohio. Green Biologics acquired the Little Falls ethanol plant in December 2014 and renamed it Central MN Renewables LLC, taking advantage of the existing grain handling and storage facilities, fermentation assets, water treatment capabilities, and feedstock supply chain—corn—already in place. On top of that, most of the existing staff was kept in place, employees familiar with the facility, new technology and, Minnesota winters, during which Anderson said he doesn’t foresee any operational challenges. “The good news is this plant already existed as a fully functional ethanol plant, they’re [plant staff] a hearty bunch up there,” he said. “It’s the same crew, we didn’t change out a whole lot, and we have even added some head count there.”

Area growers and the state supported the project, including the Minnesota Department of Employment and Economic Development, and the Minnesota Department of Agriculture, which awarded the project $500,000 in state Next-Gen funding last year.

On future development, Anderson said the company is always looking for additional assets, but it’s possible the Little Falls site could be expanded, and fairly easily. “Rather than doing another retrofit project at a different location, we can weigh the options to determine whether it’s more effective to expand the existing asset,” he said. “The whole concept of our fermentation process says that the fermenter can produce more product than we can currently distill, so to add more capacity, it really just means add some more distillation columns to the end of the process, and it’ll give us more yield.”

Green Biologics’ advanced fermentation process can convert a wide range of feedstocks into green chemicals such as n-butanol, acetone and, through chemical synthesis, derivatives of butanol and acetone. For now, and for the foreseeable future, Anderson said, Green Biologics will focus on specialty markets. “We’ve been watching how the markets are developing—the larger, more commodity-type end-uses for n-butanol, and we decided to change our strategy and become less focused on that, and more focused on specialty applications where, under our own brand name, we put products in small bottles in retail stores,” he said.

Anderson said that to date, Green Biologics has avoided the transportation fuel market. “Once oil gets back up to a reasonable number, $100 per barrel, we might look at it again, but right now, we don’t see potential in trying to slug it out. The battlefield of renewable chemicals is littered with companies, but making a run for it.”  

Read the original story here : Minnesota n-Butanol Plant Comes Online

Daily Globe

December 7, 2016

By Representative Tim Walz

Following a bipartisan letter my colleagues and I sent on July 13 to the Environmental Protection Agency (EPA), the Obama Administration made a momentous decision affecting both US energy policy and the rural economy. On Nov. 23, the EPA released its 2017 volume obligations for transportation fuels under the Renewable Fuel Standard (RFS), and to the relief of rural America, the RFS is back on track.

After calling on the administration to aggressively expand the production of renewable fuels to levels consistent with congressional intent, the EPA reversed its initial proposal to cut RFS volumes and instead increased the 2017 target for ethanol by 200 million gallons, bringing it in line with the 15 billion gallon per year target in the RFS law. The final rule also increased the target for advanced biofuels by 280 million gallons.

I would argue that this decision, while not as high-profile as the Paris Climate Accord, is more consequential to Minnesota’s First District.

The RFS, first introduced in 2005 and expanded in 2007, is the most significant program ever established by Congress aimed at invigorating rural economies, achieving energy independence and tackling the threat of climate change.

For climate change and greenhouse gas (GHG) emissions, the equation is fairly simple: renewable transportation fuels emit less carbon than gas. Thus, at a time when the administration is clamping down on emissions and placing regulatory burdens on power plants to reign in carbon, it only made sense for the EPA to drop its misguided proposal in favor of increased renewable fuel volume obligations. The emission reductions that will result constitute another step in the right direction towards tackling the threat of climate change.

Similarly consequential is the significant economic impact of the RFS. The RFS has helped employers create thousands of jobs and jumpstarted local economies throughout the country. In the ethanol industry alone, the RFS has contributed to nearly 400,000 American jobs, bringing in more than $44 billion in economic activity. Today there are at least 211 ethanol bio-refineries across the country and new biofuel production facilities are in the works that will create even more jobs. The final 2017 RFS volumes will undoubtedly protect and expand this economic engine by spurring even more ethanol production.

Finally, the economic benefits of the RFS are significant, but equally as significant is the achievement of these benefits while at the same time lessening our dependence on foreign oil. Instead of sending our hard earned dollars out of the country to buy fossil fuels, we are drawing in investments from countries across the globe interested in supporting a renewable economic success story. In fact, since the creation of the RFS in 2005, America’s dependence on foreign oil has dropped by 45 percent.  The administration’s newly minted rule will help Minnesota’s ethanol producers continue to advance American energy security.

The EPA’s final rule fosters the RFS’ three distinct and important benefits: rural economic invigoration, energy independence and reduction of GHGs. I support the Administration’s November 23 decision and, as I have persistently done so in the past, I will continue to fight for a robust RFS that maintains congressional intent to promote these benefits.

Read the original story: Reinvigorating Renewable Energy in Southern Minnesota

Herald and Review

December 7, 2016

By Chris Lusvardi

DECATUR — Ethanol producers including Archer Daniels Midland Co. are hoping to find ways to increase usage of the product domestically and abroad.

Ethanol can continue to remain competitive, primarily because of its price advantage and benefits to air quality, Craig Willis, president of the ethanol business in ADM's corn processing business unit.

Willis spoke Tuesday during an agribusiness update seminar sponsored by Sikich held at the Decatur Conference Center & Hotel.

Having more retailers offer blends of E15 fuel is an important step, Willis said.

“We've worked several years to start the ball rolling downhill,” Willis said. “It's a domino effect as more E15 goes into the market. It affects everybody up and down the chain.”

Willis said 10 chains currently offer E15 at gas pumps in about 4,800 locations nationwide.

Exports continue to be significant as ethanol competes with other products around the world, he said.

Although gasoline prices have recently dropped and remained lower than a few years ago, Willis said it has led to more driving.

“Any growth in gas demand is more demand for ethanol,” Willis said.

The status of the ethanol industry was one of the updates related to agribusiness provided during the seminar.

The Midwest Inland Port continues to be the primary focus of local economic development efforts, said Ryan McCrady, Economic Development Corporation of Decatur and Macon County president. Marketing efforts are under way to make Decatur an attractive place for businesses to grow, he said.

The ADM intermodal ramp is at the center of those efforts, with users coming from surrounding areas including Springfield, Centralia and Peoria, McCrady said. That can lead to more job creation in Decatur as the ramp gets more use, he said.

“The benefit is it brings the costs down for everybody,” McCrady said. “Regional collaboration is the wave of the future.”

A portion of Decatur's work force, about 10,400 workers, is driving in from other counties, McCrady said.

Work force availability and quality, transportation networks and quality of life are all factors for decision makers looking to attract and retain employees, each of which McCrady said Decatur can provide.

The Midwest Inland Port and ethanol are among the big ideas and opportunities available in agriculture, said Tom Bayer, Sikich's partner in charge of agribusiness services. Bayer discussed various opportunities for tax credits, including for farmers, that can help businesses reach desired profit numbers.

“The business of farming has gotten more complicated,” Bayer said. “A lot of risk is out there.”

Commodity prices have made margins thinner, which Bayer said means farmers need to look at all opportunities.

Read the original story: Ethanol Industry Offers Agribusiness Potential