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In the News

Owatonna People's Press

September 7, 2017

By William Morris

Al-Corn Clean Fuel is ahead of schedule on the major expansion of its Claremont ethanol plant, and approaching a final decision as well on whether to remain a farmer-owned cooperative or switch to a different type of legal organization.

The plant broke ground last year on a $146 million expansion project that, when completed, will more than double the plant’s capacity from 50 million to 120 million gallons of ethanol per year. The project originally was slated for completed next July, but now, CEO Randy Doyal said, they’re anticipating wrapping up work in March or April.

“They do a really good job of [project management],” Doyal said of general contractor McGough Construction. “They work really well with our engineering firm, KFI, also out of the Cities. This is very much a Minnesota project. That’s pretty cool.”

On a tour around the property, Doyal can point out numerous new features under construction: a retention pond that will ensure the project releases even less runoff after completion than when it was farmland; a massive rail loop to the west of the plant, large enough for three 110-car trains to load or offload; the 300-ton and 550-ton cranes, and in particular three giant concrete silos and grinder units erected in one non-stop 90-hour pour, Doyal said.

“They form the steel and then start pouring the concrete. It’s a very slow pour, so the amount of concrete they’re using isn’t coming super fast,” Doyal said. “It’s a quick-setting concrete, and they pour it around in the ring, and do the next set of steel, the next set of concrete, and they’re lifting the ring about ¾ inch every 2 minutes. It’s one continuous pour.”

The project is right on budget as well, he said, and should remain that way short of some major equipment issue. And in August, the Environmental Protection Agency certified that the completed plant will produce ethanol with 22.4 percent fewer greenhouse gas emissions than equivalent gasoline energy, beating the 20 percent threshold needed to sell ethanol for domestic fuel production. And Doyal said the agency’s baseline figures are probably conservative.

“In real numbers, it would probably be 50 percent below gasoline,” he said.

Since its founding, Al-Corn has been a cooperative, required by law to receive at least 50 percent of the grain it processes from its members. The expansion was almost derailed in 2015, when shareholders rejected a vote to issue additional shares to cover the increased capacity for the expanded plant, and went forward with several question marks still remaining about how the plant would be supported.

The new plan, which Doyal said is currently awaiting voting from members, is to convert Al-Corn into a limited liability corporation, which would convert existing shares into ownership units and relieve owners of the obligation to supply corn each year.

“We’re waiting on the vote on that right now, but I’ve had a lot of members saying, ‘Thanks, this is exactly what I was looking for,’” Doyal said.

A big appeal of the LLC model is that it makes it easy for aging farmers, some of whom have been with the cooperative for 25 years, to pass on or dispose of their shares as they retire.

“They want something where it’s easier to get out, easier for estate planning, and I think the vote will be positive,” Doyal said.

Ballots for that vote are due back Sept. 19.

Read the original article: Al-Corn Expansion on-Budget, Under-Schedule, CEO Says

AgNet West

September 6, 2017

The U.S. Department of Agriculture (USDA) and the Office of the U.S. Trade Representative (USTR) announced that the government of Vietnam has notified the U.S. that it will resume imports of American distillers dried grains (DDGS).  In December 2016, Vietnam suspended imports of U.S. DDGS after reported detections of quarantine pests in U.S. shipments.  Prior to the suspension, Vietnam was the third-largest market for U.S. DDGS, with exports valued at more than $230 million in 2016.  The resolution of this issue also opens the way for corn and wheat shipments, which were restricted due to previous treatment requirements.

DDGS are a co-product of ethanol production and are used as an ingredient to provide protein and energy in animal feed.  Between 2007 and 2016, annual U.S. exports of DDGS worldwide grew from $392 million to $2.16 billion.

The DDGS ban is one of several agricultural and other priority issues raised in connection with Vietnamese Prime Minister Nguyen Xuan Phuc’s visit to Washington in May 2017, where he met with President Trump as well as Secretary of Agriculture Sonny Perdue and U.S. Trade Representative Robert Lighthizer.  Following the series of meetings, the two governments released a joint statement pledging to work closely together to resolve the DDGS issue.

“This is great news and I am pleased that the U.S. exporters will once again be able to ship DDGS to Vietnam, which is one of the fastest-growing global markets for U.S. agriculture,” said Secretary Perdue.  “Expanding markets around the world can only help American agriculture.”

“We welcome the resolution of this issue, which will help in our efforts to balance trade and deepen our trade relations with an important Asia-Pacific partner,” said Ambassador Lighthizer.

Following the suspension, representatives from USDA’s Animal and Plant Health Inspection Service (APHIS) engaged in technical discussions with Vietnam’s Ministry of Agriculture and Rural Development regarding alternative treatment options that would allow U.S. exports to resume.  APHIS and USDA’s Foreign Agricultural Service (FAS) and Federal Grain Inspection Service then partnered with industry to host a delegation of Vietnamese officials to view the U.S. fumigation and export infrastructure.  USTR, FAS, and U.S. Embassy officials also met with their counterparts in Vietnam.

The U.S. Government continues to work with Vietnam to address other priority agricultural issues.  These include Vietnam’s adoption of Codex Maximum Residue Limits for veterinary drugs, as agreed during Prime Minister Phuc’s May visit, as well as removal of Vietnam’s ban on “white offal.”

Read the original story: Vietnam Reopens Market to U.S. DDGS Exports

Biofuels International

August 29, 2017

A new report from the European Commission highlights several benefits of higher ethanol blends in petrol, including reduced emissions of dangerous pollutants and improvements in car engine performance.

Carried out by the ICF for the European Commission’s Directorate-General for Climate, the study looked at the impact of higher levels of bio-components in transport fuels. It was discovered that increasing the amount of ethanol in petrol blends – for example from 5% to 10% or 20%, would have a positive effect on vehicle emissions and air quality as well as cut reliance on fossil petroleum products.

The research itself was carried out in 2015, but has only recently been published.

Among the report’s findings was the revelation that increased ethanol blends in petrol would result in reduced emissions of nitrogen oxides (NOx), hydrocarbons, (HC), carbon monoxide (CO) and particulate matter (PM). Ethanol blends reduce emissions of HC/CO/PM by 5 to 20% compared to petrol with no ethanol.

Significantly, the study also found that compared to current blending levels, the use of higher ethanol blends will not result in adverse evaporative impact levels in petrol.

Emmanuel Desplechin, secretary general of ePURE, the European renewable ethanol association, has responded to the newly published study, which comes more than six months after the Commission proposed phasing out crop based biofuels after 2020.

“This Commission report once again confirms the many benefits ethanol brings to EU transport, in addition to reducing greenhouse-gas emissions,” said Desplechin.

“Renewable ethanol, sustainably produced in Europe, already helps reduce emissions of GHG and harmful pollutants in petrol across Europe, and blends such as E10 are compatible with today’s vehicles. But with increased blends it could do even more – and help reduce Europe’s dependence on imported fossil fuel.”

“Instead of calling for a phase-out of sustainably produced biofuels like ethanol, the EU should be promoting their use,” Desplechin said.

Read the original article: More Ethanol Equals Improved Air Quality and Reduced Oil Dependency

AgWired

August 28, 2017

By Cindy Zimmerman

If every corn ethanol plant in the country were to convert to Cellerate bolt-on technology combined with Enogen® corn enzyme technology from Syngenta, the country could more than meet the goals for cellulosic biofuels under the Renewable Fuel Standard.

“There’s a one billion to two billion gallon opportunity in the United States without grinding anymore corn,” said Delayne Johnson, CEO of Quad County Corn Processors, which developed the Cellerate technology and has collaborated with Syngenta to license it to other plants.

QCCP is already producing most of the country’s cellulosic ethanol, which last year amounted to about 176 million gallons, lower than the 230 million gallon obligation for 2016 set by EPA under the Renewable Fuel Standard, leading the agency to lower the 2018 requirement to 238 million gallons from the 311 million set for this year. But with cellulosic production finally growing and a greater potential for more, QCCP and Syngenta are among the voices commenting to EPA that now is not the time to lower the standard.

Jeff Oestmann, Head of Enogen for Syngenta, recently testified at the recent public hearing on the EPA’s latest proposed standards under the RFS. “I felt it was important to get in front of the EPA and tell our story on the cellulosic side and what we’ve been able to do with corn kernel fiber,” said Oestmann. “I had three minutes and I actually took six, so I think I got a lot across.”

Both Oestmann and Johnson are submitting comments to the EPA on the proposed rule before the deadline this week of August 31, and they encourage others to do so as well.

Listen to interviews with both from the recent American Coalition for Ethanol (ACE) annual conference here.

Read the original article Cellerate + Enogen Could Meet Cellulosic Ethanol Goal.

Biofuels International

August 23, 2017

Leading US advocates for advanced liquid and gasified biofuels have united to urge the Environmental Protection Agency (EPA) to stand behind President Trump’s commitment to driving investment in the next generation of ‘homegrown’ fuels under the Renewable Fuel Standard (RFS).

Leaders of the American Biogas Council, Advanced Biofuels Business Council, Biotechnology Innovation Organisation , and Coalition for Renewable Natural Gas have co-signed a letter to EPA administrator Scott Pruitt. They call on Pruitt to reverse track on 2018 goals and waiver credits that would suppress demand for cellulosic fuels.

“Over the last decade, the RFS drove a manufacturing boom across America’s heartland during one of the most challenging global recessions in history,” the letter states.

“Advanced and cellulosic biofuels are poised to drive the next American manufacturing wave. However, our ability to achieve success will depend largely on careful administration of the RFS in several key areas”

The letter argues that the RFS needs to continue being administered in a ‘forward looking manner’, and that alternative compliance mechanisms should not be administered in such a way as to undercut interest among obligated parties in securing D3-eligible liquid or gasified fuels.

In the close of the letter, the representatives of the US biofuel and biogas industries note: “The RFS is a proven tool for promoting growth. And notwithstanding volatile global oil prices and RFS policy uncertainty, the United States remains poised to lead the world in the development and commercial deployment of the most innovative fuels in the world. These cutting-edge projects are being developed in many of the same rural areas that produce clean, American-made biofuels today.”

Read their letter here.

Read the original article: Biofuels and Biogas Unite in Call for Cellulosic Targets

Ethanol Producer Magazine

August 17, 2017

By U.S. Grains Council

Exports of U.S. feed grains in all forms (GIAF) are up 20 percent year-over-year from September-June to 96.9 million metric tons, according to data from the USDA and analysis by the U.S. Grains Council. 

With only two months left in the 2016-‘17 marketing year, exports by this measure that is inclusive of feed grains and the products they produce could set a new record high, a result of attractive U.S. prices and diligent work by the Council to maintain long-time trading partners and find new areas of near-term demand. 

U.S. ethanol exports have already reached a new all-time high at 1.15 billion gallons this marketing year, according to data collected by the U.S. Census Bureau, surpassing the 1.09 billion gallons exported in 2011-‘12. Ethanol exports to Brazil more than quadrupled to 438 million gallons, even though purchases are expected to slow in coming months. 

Exports of U.S. ethanol to Canada, a key partner through the North American Free Trade Agreement, also increased to 263 million gallons, a 5 percent growth compared to the same time the year prior. And India set a new record for U.S. ethanol purchases, more than doubling year-over-year to 116 million gallons. 

Exports of U.S. corn increased 36 percent year-over-year to 49.9 million tons (1.96 billion bushels), already exceeding export totals for the last five marketing years. 

U.S. corn exports to Japan, the traditional top customer of U.S. corn, are up 48 percent compared to the same time the year prior to 11.5 million tons (453 million bushels), surpassing last year’s total with two months of sales remaining. U.S. corn sales to several countries have already outpaced historical sales, including a new record set for exports to Saudi Arabia, the highest exports to Taiwan since the 1994/1995 marketing year and the most corn exported to South Korea in the last 10 marketing years. 

The Council is also seeing increased demand for U.S. DDGS as a result of price and efforts to promote the product in a diverse set of markets.

Sales of U.S. DDGS dropped significantly from the two largest traditional markets—China and Vietnam. While this void had a substantial impact, it left ample supply for other world buyers to purchase—and USGC programs throughout the world are helping end-users learn how to incorporate U.S. DDGS into their rations. As a result, overall purchases are only just behind last year’s export pace at 9.32 million tons. In contrast, exports to Mexico, this year’s top market, are up 9 percent year-over-year to 1.69 million tons. 

Turkey now ranks as the second largest market for U.S. DDGS with exports that nearly doubled year-over-year to 1.11 million tons, the largest amount since the country started purchasing DDGS in 2004-‘05. U.S. DDGS exports to South Korea and the European Union also set new sales records at 847,000 tons and 792,000 tons, respectively. 

In contrast, U.S. barley exports are down significantly, driven by a drop in sales to the top traditional customer, Mexico. But, exports to Canada and Japan jumped substantially, both already exceeding their total purchases last marketing year, to 62,700 tons (2.88 million bushels) and 22,900 tons (1.05 million bushels), respectively. In Japan, the Council’s market promotion efforts are building demand for barley food-based products, directly benefitting U.S. producers through this increase in sales. Please note the marketing year for barley differs from that of corn and runs June-May. 

Export sales of U.S. sorghum also decreased significantly thus far in the marketing year. However, China kept its status as the largest customer with 3.94 million tons in purchases from September-June. Yet U.S. sorghum exports to Japan more than doubled to 182,000 tons, the highest amount in the last five years, while Mexico increased purchases of U.S. sorghum six percent year-over-year to 524,000 tons. 

As the 2016-‘17 marketing year comes to an end, the Council and members are celebrating a strong export year, while at the same time preparing for a challenging 2017-‘18 marketing campaign. 

Engagement with both long-standing trading partners and opportunistic buyers combined with attractive prices have allowed U.S. feed grains and coproducts to move into markets old and new. As the current marketing year ends and the new one begins, this work on market access, technical education and trade servicing will become increasingly important to secure U.S. market share and continue the Council’s mission of enabling trade, developing markets and improving lives. 

Read the original article: USGC: Exports of US Feed Grains In All Forms Setting Records

Ethanol Producer Magazine

August 21, 2017

By Erin Voegele

The U.S. EPA has approved an efficient producer pathway for Al-Corn Clean Fuel, allowing the facility to generate renewable identification numbers (RINs) under the Renewable Fuel Standard for non-grandfathered volumes of ethanol.  The plant, located in Claremont, Minnesota, has a nameplate capacity of 50 MMgy.

Ethanol plants that have approved efficient producer pathways are able to generate RINs for production volumes above those grandfathered under current RFS regulations. When the RFS was established in its current form, the rulemaking grandfathered in the production volume of existing corn ethanol plants. To qualify for compliance with the RFS program, any new production above the grandfathered gallons must meet a 20 percent greenhouse gas (GHG) reduction threshold when compared to the program’s gasoline baseline. The efficient producer pathway petition process is designed to aid ethanol plants in gaining pathway approval for expanded production above those grandfathered volumes.

According to documents published by the EPA, the Al-Corn Clean Fuel plant achieves a 22.4 percent GHG reduction when compared to baseline gasoline. A typical natural gas-fired dry mill ethanol plant that produces 100 percent dry distillers grains achieves a 16.8 percent GHG reduction when compared to the gasoline baseline.

Additional information on the Al-Corn Clean Fuel pathway approval is available on the EPA website.

Read the original story: EPA Approves Efficient Producer Pathway for Al-Corn Clean Fuel

Renewable Fuels Association

Aug 18, 2017

WASHINGTON – A new economic modeling study that will soon be published in the American Journal of Agricultural Economics finds that the Renewable Fuel Standard (RFS) has substantially benefited the U.S. economy by lowering gasoline and crude oil prices, cutting crude oil imports, adding value to U.S.-produced agricultural commodities, and reducing U.S. greenhouse gas (GHG) emissions.

“The results confirm that the current RFS program considerably benefits the agriculture sector, but also leads to overall welfare gains for the United States,” according to the study’s authors, Iowa State University economists GianCarlo Moschini, Harvey Lapan, and Hyunseok Kim. “We find that the RFS has indeed proved to be a remarkably effective tool for farm support.”

The analysis found the RFS in 2015 saved the U.S. economy $17.8 billion in gasoline expenses, compared to a case where no RFS existed. That’s equivalent to $142 per American household. Gasoline prices were $0.18 per gallon, or 9.5%, lower because of the RFS. In addition, the RFS is responsible for increased federal tax revenues.

Further, the results highlight the impact of the RFS on domestic energy security, showing that “the RFS leads to a modest contraction in domestic crude oil production, and a larger decline in imports of crude oil.” According to the study, crude oil imports were nearly 200 million barrels lower in 2015 than if the RFS did not exist. Meanwhile, domestic crude oil production was only 0.3% lower in the “2015 RFS” case than in the “no RFS” case.

The RFS program was also found to have boosted the value of the U.S. agriculture sector by $14.1 billion, or nearly $6,800 per American farm. Without the RFS, the model found corn prices would average just $2.75 per bushel in 2015, far below the cost of production. However, with the RFS in place, corn prices averaged $3.68 per bushel—a 34% increase over the “no RFS” case. “The results that we have presented confirm that the current RFS program considerably benefits the agriculture sector,” write the authors.

Meanwhile, even though the authors used overly conservative assumptions about the GHG savings associated with biofuels usage, they found that “…the increased use of biofuels [under the RFS in 2015] does reduce carbon emission in the United States (by about 29 million tCO2e).”

Finally, the study examined the impacts of an “optimal” case where the economic benefits of the RFS are maximized according to the model structure. Under this case, the economists find “…it would be desirable to expand corn-based ethanol production beyond the 15 billion gallon cap envisioned by the EISA legislation.” The model finds that the optimal amount of ethanol blending in the near term is 16.8 billion gallons, equating to a blend rate of nearly 12%. Such a scenario would result in a 14% reduction in gas prices, $28.7 billion in economy-wide savings on gasoline expenses ($228 per U.S. household), additional reductions in crude oil imports, and slight increases in corn production and the value of corn.

“This new study confirms that American families and our nation’s economy significantly benefit from the Renewable Fuel Standard,” said RFA President and CEO Bob Dinneen. “Whether it is lower gas prices, decreased oil imports from hostile nations, a more valuable agriculture sector, or reduced greenhouse gas emissions, this study underscores that the RFS is indeed delivering on its promise and meeting the goals established by Congress when it adopted this seminal energy policy.”

Read the original story here: New Academic Journal Study : RFS Offers Substantial Benefits To US Economy