In the News

Whitefox Technologies

Nov 21, 2023

Whitefox Technologies  is pleased to announce tha t BGW sp. z o.   has installed  Whitefox ICE®-XL  technology at its 108 MLPY plant in R?bczyn, and is producing both fuel grade ethanol and high grade ethanol through Whitefox engineering solutions. BGW is the first European Fuel Ethanol customer to install this technology, a big step for Whitefox as it continues to expand its global presence, with BGW having scaled up from their Whitefox ICE® installation in 2021. 

Bartosz Walkowiak, President of BGW said “By adopting a Whitefox ICE-XL system we can accept feed at high moisture content to achieve fuel grade ethanol and the flexibility to produce pharmaceutical grade in a single pass. This is a major breakthrough in our drive for continuous improvement delivering significant operational process benefits and reducing OPEX costs associated with reduced maintenance costs.”  

Tony Short, Head of Global Sales at Whitefox Technologies states “BGW’s vision and entrepreneurial drive was clear for all of us at Whitefox from the early days of our association. We are delighted that together we have been able to design a solution that provides the necessary product flexibility to adapt to market conditions whilst at the same time engineering an efficient solution by reducing energy and operational costs. We congratulate BGW, and we look forward to working with them as they continue to explore market opportunities.” 

Whitefox ICE-XL  is a proprietary integrated solution which fully replaces the existing molecular sieves. It continues to establish continuous dehydration and reduces the energy consumption per gallon of ethanol produced. Through reconfiguration of existing distillations, the Whitefox ICE-XL solution reduces energy consumption by up to 50% – up to 7 carbon intensity (CI) points. This not only reduces natural gas consumption by up to 8,000 BTU/gallon, but significantly reduces operational and maintenance costs. 

This is an exciting step for both companies, collaborating in working towards harnessing and optimising solutions within ethanol production through shared goals of minimising production waste, lowering CI scores and optimising plant capacity. 

ABOUT BGW SP. Z O.O  

BGW Sp. z o.o. (formerly BGW Wielobran?owe Przedsi?biorstwo Handlowe Sp. z o.o.) was established in 1990 as a civil law partnership, on October 6, 1997 it was transformed into a limited liability company, with an initial capital of PLN 13,500,000. Initially, the company based its activity on the trade of liquid fuels and motor oils. Over the years, through continuous investments, it has expanded its activity to other industries and currently the basic direction of the company’s activities is the production of ethanol at the Production Plant in R?bczyn. 

The company purchased the Distillery in R?bczyn in 2002, and as a result of the continuous modernization process, have a plant with industrial production capacity. In addition, the Company has firmly established itself on the market of components for the production of feed due to the fact that the production of ethanol produces dried corn decoction DDGS and corn oil. 

Presently, the company consists of Ethanol and Feed Production Plant in R?bczyn, Research and Development Centre in Pozna?, Oborniki Plant, Liquid Fuels Wholesaler, 2 Lotos Petrol Stations, Warehouse Base of Excise Products in Oborniki and Automotive Center,District Vehicle Inspection Station.  https://bgw.pl 

ABOUT WHITEFOX TECHNOLOGIES LIMITED 

Whitefox specializes in technology development and process integration based on its proprietary membrane solutions. Whitefox ICE® (Integrated Cartridge Efficiency) is a bolt-on solution developed for the ethanol industry. With a small footprint, it is designed to de-bottleneck distillation and dehydration, which boosts output, improves CI scores by reducing energy and water consumption and reduces operation & maintenance costs by simplifying operations. Whitefox provides solutions for all types of alcohols, biofuels, and renewable chemicals in the U.S., Canada, Europe, and South America.  www.whitefox.com

Website:  whitefox.com
Twitter:  @WhitefoxTech
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Ethanol Producer Magazine

Nov 9, 2023

The USDA raised its forecast for 2023-’24 corn use in ethanol production by 25 million bushels in its latest World Agricultural Supply and Demand Estimates report, released Nov. 9. The agency also reduced its forecasted corn price. 

The USDA said the current 2023-’24 corn outlook is for larger production, domestic use, exports and ending stocks. Corn production is forecast at 15.2 billion bushels, up 170 million from the October WASDE on a 1.9-bushel increase in yield to 174.9 bushels per acre. 

With larger supplies, feed and residual use is raised 50 million bushels to 5.7 billion. 

The USDA currently expects 5.325 billion bushels of corn to go to ethanol production for 2023-’24, up from last month’s forecast of 5.3 billion bushels. The agency’s estimate for 2022-’23 corn use in ethanol was revised down slightly, from 5.177 billion bushels in the October WASDE to 5.176 billion bushels in this month’s report. Approximately 5.32 billion bushels of corn went to ethanol production in 2021-’22.

The USDA increased its forecast for 2023-’24 corn exports by 50 million bushels to 2.2 billion. The season-average corn price received by producers is lowered 10 cents to $4.85 per bushel. 

Foreign corn production is forecast higher as increases for Ukraine, Russia, Burma and Paraguay are partly offset by declines for Mexico, Egypt and Indonesia. Corn production for Ukraine and Russia is raised based on harvest results to date. Mexico production is lowered reflecting a reported decline in summer corn area. 

Major global trade changes include larger corn exports for the U.S., Russia, Turky, Ukraine and Paraguay. Corn imports are raised for Canada, Egypt, Mexico, the EU and Saudia Arabia but lowered for Iran and Bangladesh. Global corn ending stocks, at 315 million tons, are up 2.6 million.

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Ethanol Producer Magazine

Nov 7, 2023

The U.S. exported 120.49 million gallons of ethanol and 1.03 million metric tons of distillers grains in September, according to data released by the USDA Foreign Agricultural Service on Nov. 7. Exports of both products were up.

The 120.49 million gallons of ethanol exports reported for September was up nearly 18 percent when compared to the 102.26 million gallons exported the previous month and up more than 34 percent when compared to the 89.75 million gallons of exports reported for September 2022. 

The U.S. exported ethanol to more than 40 countries in September. Canada was the top destination for U.S. ethanol exports at 60.42 million gallons, followed by the U.K. at 13.65 million gallons and Colombia at 8.26 million gallons. 

The value of U.S. ethanol exports reached $317.81 million in September, up from both $278.41 million in August and $255.07 million in September of last year. 

Total ethanol exports for the first nine months of 2023 reached 1.04 billion gallons at a value of $2.83 billion, compared to 1.07 billion gallons exported during the same period of 2022 at a value of nearly $3 billion.

The 1.03 million metric tons of distillers grains exported in September was up nearly 9 percent when compared to the 947,326 metric tons exported in August and up nearly 14 percent when compared to the 905,030 metric tons exported in September of last year. 

The U.S. exported distillers grain to more than three dozen countries in September. Mexico was the top destination for U.S. distillers grains exports at 201,607 metric tons, followed by Vietnam at 139,553 metric tons and South Korea at 110,316 metric tons.

The value of U.S. distillers grains exports reached $287.01 million in September, up from both $271.65 million in August and $278.19 million in September 2022. 

Total distillers grains exports for the first three quarters of this year reached 8.09 million metric tons at a value of $2.54 billion, compared to 8.57 million metric tons exported during the same period of last year at a value of $2.62 billion.

Read the original story here: USDA: Ethanol Exports Top 120 Million Gallons In September

Rep. Max Miller

Nov 7, 2023

WASHINGTON, D.C. – Congressman Max Miller (OH-07) today introduced the bipartisan Farm to Fly Act to create new, robust markets for American agricultural products and to strengthen domestic energy resources. Miller was joined by Representatives Mike Flood (NE-01), Angie Craig (MN-02), Brad Finstad (MN-01), Nikki Budzinski (IL-13), Ashley Hinson (IA-02), Jasmine Crockett (TX-30), and Randy Feenstra (IA-04) as original cosponsors. 

The bill, which has strong support from the Ohio and national agriculture industries, as well as the aviation industry, would foster the development of Sustainable Aviation Fuels (SAF) within existing U.S. Department of Agriculture (USDA) programs, allow for greater collaboration, and ensure USDA’s SAF definitions reflect eligibility for American agricultural crops. 

“The Farm to Fly Act is important for three main reasons: it will provide access to new markets for our nation’s farmers, it will drive rural economic development, and it will strengthen our domestic energy resources,” said Congressman Miller. “I’m grateful for the close collaboration between my colleagues, Ohio and American agricultural producers, and the aviation industry, and I look forward to beating the drum until we see this one through for our farmers and rural communities.” 

Strong Support for Farm to Fly Legislation on Capitol Hill: 

“Expanding opportunities for biofuels will not only help family farmers across the country but will also help connect more American businesses with homegrown clean energy,” said Congressman Flood. “Making the eligibility criteria for Sustainable Aviation Fuels at the U.S. Department of Agriculture clearer is a great step forward on this journey. Thank you to Congressman Miller for your leadership on the Farm to Fly Act, and I urge my colleagues on both sides of the aisle to move this commonsense legislation quickly.”  

“Expanding Sustainable Aviation Fuel (SAF) production is a win-win for Minnesota’s agriculture communities, economy, and environment,” said Congresswoman Craig. “That’s why I’m introducing the bipartisan Farm to Fly Act with my colleagues Reps. Max Miller, Brad Finstad and Mike Flood to ensure the U.S. Department of Agriculture is working to support the expansion of the SAF market in Minnesota.” 

“Sustainable Aviation Fuel continues to be a promising market for our ag producers and brings greater opportunity for U.S. farmers to partner with the aviation sector,” said Congressman Finstad. “I am proud to join my colleagues in introducing this bipartisan legislation, which develops new markets for Minnesota farmers, opens the door to future opportunities for rural economic development, and strengthens American energy independence with fuel grown right here at home.” 

“By utilizing sustainable aviation fuel, we can cut harmful emissions, support family farmers and reduce our dependence on foreign energy sources,” said Congresswoman Budzinski. “I’m proud to join Congressman Max Miller in introducing the bipartisan Farm to Fly Act that will allow homegrown biofuels to power our aviation sector while supporting growth in rural economies. With this bill we can empower the USDA to drive a sustainable future for our aviation industry.” 

“Airlines have committed to transitioning their fleets to Sustainable Aviation Fuel, and now we must act to give American Agriculture the tools it needs to rise to the occasion,” said Congresswoman Crockett. “Despite a growing market for SAF, the US is not currently producing enough SAF to meet the increasing demand. To address this, the Farm to Fly Act stands up a new initiative at USDA to ensure the agency is working to advance SAF across all its mission areas. I am proud to join Reps. Miller, Flood, Craig, Finstad, Budzinski, Hinson and Feenstra to build out Sustainable Aviation Fuel production capacity to meet rising demand for decades to come.” 

“Sustainable aviation fuel (SAF) is the future of air travel. By converting agricultural biomass into airplane fuel, we can support Iowa farmers, reduce emissions by up to 94% compared to standard jet fuels, and use American energy – instead of foreign oil – to power our planes and safely transport passengers,” said Congressman Feenstra. “I’m excited to help introduce the Farm to Fly Act with my Midwestern colleagues to include SAF in USDA bio-energy programs, enhance public-private partnerships to advance SAF adoption and research, and utilize the GREET model to accurately measure the impact of SAF on emissions reductions. Representing the top biofuels-producing district in Congress, I know that Iowa has the unlimited potential to grow and produce our world’s future fuels, and this legislation will help us achieve this important goal.” 

Read more here.

Ethanol Producer Magazine

Oct 26, 2023

Novozymes on Oct. 26 reported that third quarter sales for its bioenergy segment were up 21 percent when compared to the same quarter of last year. Bioenergy sales for the first nine months of 2023 were up 25 percent when compared to the same period of 2022.

The company attributed the bioenergy segment’s strong performance to the continued penetration of its broad and innovative solution toolbox, allowing for higher yields, throughput, and byproduct value-capture for producers in a favorable market environment. 

In particular, Novozymes said the North American market has experienced strong developments supported by a favorable market environment and roughly a 1 percent increase in U.S. ethanol production during the first three quarters of the year. U.S. ethanol production for the third quarter alone was up approximately 6 percent when compared to the same period of 2022.

Novozymes said performance was also strong outside of North America, driven by innovation as well as capacity expansion of corn-based ethanol production in Latin America. Growth was also supported by solutions for biodiesel production and sales of enzymes used in second-generation. Overall, growth was positively impacted by pricing, the company added. 

Bioenergy accounted for 24 percent of Novozymes total sales during the first nine months of 2023. The company’s household care; food, beverages and human health; grain and tech processing; and agriculture, animal health and nutrition segments, accounted for 29 percent, 22 percent, 13 percent and 12 percent of sales, respectively. 

For the full year, Novozymes currently predicts bioenergy sales will be up approximately 20 percent when compared to last year. That sales growth is expected to be supported by pricing, market penetration enabled by innovation, capacity expansion of corn-based ethanol production in Latin America, and market penetration with enzymatic solutions for biodiesel production. Growth is also expected to be supported to a degree by growing sales of solutions for second-generation ethanol production. 

Overall, Novozymes reported an 8 percent increase in sales for the third quarter of 2023, with sales for the first nine months of the year up 5 percent when compared to the same periods of 2022.

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Ethanol Producer Magazine

Oct 24, 2023

Archer Daniel Midland Co. Chairman and CEO Juan Luciano on Oct. 24 reported the company’s Carbohydrates Solutions business segment achieved record third quarter results. Robust ethanol demand and strong margins contributed to that strong performance. 

ADM’s Carbohydrate Solutions segment delivered $460 million in operating profit during the third quarter, up from $309 million during the same period of last year. The Starches and Sweeteners subsegment, including ethanol production from the company’s wet mills, reported $395 million in operating profit, up from $327 million. The Vantage Corn Processors subsegment, which includes the company’s dry mill facilities, reported $65 million in operating profit, up from a $18 million loss reported for the same period of 2022. The company attributed the subsegment’s significantly improved performance to robust demand and margins for ethanol. 

Vikram Luthar, chief financial officer of ADM, said the company remains constructive on ethanol margins, driven by solid domestic demand and healthy U.S. exports, which are supported by lower competing exports from Brazil due to higher sugar prices. Results for the fourth quarter are expected to be similar to the same period of last year, but with upside potential if the current margin structure holds, Luthar said. 

During the third quarter earnings call, Luciano also fielded questions on ADM’s plans for carbon capture and sequestration (CCS) and concerns over permitting issues. The company has been operating a carbon CCS project at its facility in Decatur, Illinois for more than a decade. Two injection wells have already been developed. Luciano said the ADM plans to create five more injection wells over the next few years. Part of the planned project will involve bringing biogenic CO2 generated by the company’s ethanol plants through pipelines. He said permitting is underway for two of those pipelines, along with work related to right of way, acquisitions and related agreements. 

Overall, ADM reported 1.421 billion in segment operating profit for the third quarter, down from $1.559 billion during the same period of last year. Adjusted operating profit was $1.492 billion, down from $1.579 billion. Earnings per share for the third quarter were at $1.52, down from $1.83 during the same quarter of 2022, with adjusted earnings per share at $1.63, down from $1.86.

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Ethanol Producer Magazine

Oct 18, 2023

Sens. John Thune, R-S.D., and Amy Klobuchar, D-Minn., on Oct. 17 reintroduced the Adopt Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Act, which aims to require the U.S. EPA to update its greenhouse gas (GHG) modeling for all renewable fuels under the Renewable Fuel Standard. 

Previous versions of the bill have been introduced several times, including in the U.S. Senate in  2020  and  2021  and the U.S. House of Representatives in  2021.

The Adopt GREET Act would specifically require the EPA to apply Argonne National Laboratory’s GREET model to any fuel for which the agency has approved a pathway and deemed qualified for the RFS. The bill would also require the EPA to update its modeling every five years or report to congress to affirm its modeling is current or otherwise explain why no updates were made. 

“It’s past time for the EPA to update its greenhouse gas modeling for all biofuels, which would more accurately reflect the emissions reductions achieved by ethanol, biodiesel, and sustainable aviation fuel,” Thune said. “This would not only underscore how homegrown biofuels can be a cleaner part of our energy security and environmental policy, driving value for South Dakota farmers, but also make biofuel exports more attractive to countries seeking to lower their transportation emissions.”

“It is critical that the EPA’s greenhouse gas modeling for biofuels be updated to fully reflect the newest science and technology,” Klobuchar said. “This legislation will allow us to fully recognize how ethanol, biodiesel, and sustainable aviation fuel can contribute to our emissions reduction goals while expanding and promoting the use of clean energy and rural jobs across the country.”

The Renewable Fuels Association is thanking Thune and Klobuchar for reintroducing the bill. “This legislation would help ensure that renewable fuel regulations are based on sound science and current data, not speculative theories and obsolete information,” said Geoff Cooper, president and CEO of the RFA. “Around the world, the Argonne National Laboratory GREET model is recognized as the gold standard for analyzing the lifecycle greenhouse gases impacts of renewable fuels like ethanol, and the model is regularly updated to reflect efficiency improvements and technological advancements in the fuel production process. We thank Senators Thune and Klobuchar for bringing scientific integrity and accuracy to the federal government’s regulatory actions on renewable fuels.”

Growth Energy is also welcoming the reintroduction of the Adopt GREET Act. “Biofuels are playing a crucial role in helping our nation meet our energy and climate goals,” said Emily Skor, CEO of Growth Energy. “As a country, we can’t afford for renewable, affordable biofuels to be held back by outdated and inaccurate modeling. Years of rigorous, peer-reviewed research have shown that corn ethanol already cuts greenhouse gas emissions nearly in half compared to gasoline. Unfortunately, EPA’s outdated model fails to fully capture the enormous decarbonization potential of ethanol. Growth Energy and its members applaud Senators Thune and Klobuchar for sponsoring this commonsense legislation. It’s past time for the EPA to implement sound science and fully recognize biofuels’ outsized role in creating our clean energy future.” 

The American Coalition for Ethanol is speaking out in support of the bill. “We appreciate Senator Thune’s and Klobuchar’s legislation, which helps lay the foundation for ethanol to decarbonize the transportation sector by requiring EPA to apply the latest GREET model to more accurately account for corn ethanol’s carbon intensity when establishing regulations which could impact ethanol use in the future,” said Brian Jennings, CEO of ACE.

“The U.S. Department of Energy GREET model, which is widely recognized as the gold standard tool to audit the energy and environmental effects of transportation fuels such as ethanol and gasoline, indicates that corn ethanol reduces greenhouse gases by 50 percent compared to gasoline,” he added.

“ACE is focused on helping farmers and ethanol producers maximize their low carbon investments, and while no model can fully replicate real-world activities, GREET is equipped with the best available science on lifecycle GHG emissions of transportation fuels and technologies because the assumptions and estimates used in GREET are under constant peer review and updates to the model occur annually,” Jennings continued. 

In addition to the RFA, Growth Energy and ACE, the Adopt GREET Act is also supported by POET, Gevo, the National Corn Growers Association and the National Oilseed Processors Association. 

Bill cosponsors include Sens. Tammy Baldwin, D-Wis.; Sherrod Brown, D-Ohio; Tammy Duckworth, D-Ill.; Dick Durbin, D-Ill.; Joni Ernst, R-Iowa; Deb Fischer, R-Neb.; Chuck Grassley, R-Iowa; Roger Marshall, R-Kan.; Pete Ricketts, R-Neb.; and Mike Rounds, R-S.D.

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Ethanol Producer Magazine

Oct 16, 2023

A healthy summer travel season and attractive fuel ethanol prices helped support very strong fuel ethanol production volumes in the U.S. during the third quarter, according to CoBank’s latest quarterly research report, released Oct. 11.

Production averaged 16.1 billion gallons on an annualized basis during the third quarter, up from 15.4 billion during the second quarter.

According to CoBank, third quarter profitability exceeded 50 cents per gallon, up from 20 cents per gallon during the third quarter of 2022. That increase in operating margins reflected a 23 percent decline in corn feedstock costs and a 59 percent reduction in natural gas operating costs as the market impacts of the Ukraine invasion fade, according to the report. 

Strong domestic demand for fuel ethanol helped reduce stocks, which CoBank said are now approximately 17 below the March 2023 peak. The report predicts that continued steady demand and tight ethanol stocks will support fuel ethanol prices into the fourth quarter. Near-term feedstock availability is expected to be favorable for ethanol producers, impacted by lagging corn exports that are exacerbated by low water levels in the Mississippi River. 

CoBank also addresses fuel ethanol exports, noting that export levels for the first seven months of 2023 were down more than 12 percent when compared to the same period of last year. The report primarily attributes the decline to reduced exports to Bazil, which is experiencing an estimated 5 percent increase to domestic ethanol production. 

A full copy of the quarter reports is available on the CoBank  website

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