In the News

Ethanol Producer Magazine

Aug 23, 2022

As of January 1, 2022, biofuel plant production capacity in the United States reached 21 billion gallons per year (gal/y) from 275 facilities. More than four-fifths of U.S. biofuel production capacity was for fuel ethanol.

Of the 13 states with the most fuel ethanol production capacity, 12 are located in the Midwest. The three states with the most production capacity—Iowa, Nebraska, and Illinois—contain half of the nation’s total ethanol production capacity. As of January 1, 2022, U.S. fuel ethanol production capacity totaled 17.4 billion gal/y, as reported by 192 producers, a 0.2 billion gal/y decrease since the beginning of 2021.

Producers of another biofuel, biodiesel, operate 72 plants nationwide. In January 2022, U.S. biodiesel production capacity totaled 2.3 billion gal/y, a 0.2 billion gal/y decrease from January 2021. More than half of U.S. biodiesel production capacity is in the Midwest, primarily in Iowa, Missouri, and Illinois. The remainder is mostly located on the Gulf and West Coasts.

In another, much smaller, category of biofuels production, 11 renewable fuel producers were operating in the United States as of January 1, 2022. The facilities produce renewable diesel fuel, renewable heating oil, renewable jet fuel, renewable naphtha, renewable gasoline, and other biofuels and bio intermediate products. Their combined production capacity totals 1.8 billion gal/y, more than double what it was at the beginning of 2021.

Fuel ethanol producers accounted for 81 percent of U.S. total biofuels production capacity, followed by biodiesel producers at 11 percent, and by renewable diesel fuel and other biofuels producers at 8 percent. On August 8, we released our three annual plant production capacity reports:  2022 Fuel Ethanol Production Capacity,  2022 Biodiesel Plant Production Capacity,  and  2022 Renewable Diesel Fuel and Other Biofuels Plant Production Capacity.  Respondents report biofuels production capacity data in these publications. The three annual reports contain our most up-to-date estimates of the plant production capacity for the U.S. biofuels industry. The reports include biofuels production capacity for operating plants as of January 1, 2022. The names of the reporting plants are organized by state and region.

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Ethanol Producer Magazine

Aug 22, 2022

The USDA is scheduled to open a new $100 million, 90-day application window for the Higher Blends Infrastructure Incentive Program on Aug. 23, according to a document published in the Federal Register on Aug. 22.

The HBIIP is a competitive grant program that aims to significantly increase the sales and use of higher blends of ethanol and biodiesel by expanding the infrastructure for renewable fuels derived from U.S. agricultural products. Investments made under HBIIP aim to help transportation fueling and biodiesel distribution facilities convert to higher ethanol and biodiesel blends by sharing the costs related to the installation of fuel pumps, related equipment and infrastructure. Under the program, higher blends include ethanol blends of greater than 10 percent and biodiesel blends of greater than 5 percent.

Grants made under the program can cover up to 50 percent of total eligible project costs, up to $5 million. According to the notice, the USDA has set a targeted assistance goal that aims to make approximately 40 percent of funds available to applicants that own 10 or fewer fueling stations/locations. The USDA may also target applicants located in markets that are currently underserved by higher blends and give preference to first time applicants to the HBIIP program, according to the notice.

The USDA has already made three rounds of awards through the HBIIP. The agency awarded $22 million  under the program to 40 recipients in 14 states in October 2020,  $18.4 million to 23 recipients  in 20 states in April 2021, and  $26 million to support 34 projects  located in 23 states in August 2021.

A full copy of the notice can be downloaded from the USDA  website.

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KS95atHolidayOldHudsonRdAug2022

Minneapolis, Aug 19 - The Minnesota Bio-Fuels Association (MN Bio-Fuels) and KS95 FM rewarded drivers who chose E15 during an hour-long promotion at the Holiday station on Old Hudson Road in St Paul earlier today.

The promotion was held from 12 pm to 1 pm. Drivers who fueled up with E15 during the promotion won prizes such as $20 in cash, tickets to Minnesota United, tickets to the St Paul Saints, gift cards to Applebee’s and KS95 merchandise.

MN Bio-Fuels staff and KS95’s personality, Greg “Hutch” Hutchinson were at the station during the promotion to educate drivers on the benefits of fueling up with E15. 

“More and more Minnesotans are choosing E15. In the first six months of this year, 47.16 million gallons of E15 was sold in Minnesota, 17 percent higher than the volume sold over the same period in 2021,” said Brian Kletscher, president of MN Bio-Fuels.

Today’s event was the 10th time MN Bio-Fuels and KS95 FM have teamed up this year at a gas station in the Twin Cities metro to promote E15. 

Ethanol Producer Magazine

Aug 16, 2022

President Joe Biden on Aug. 16 signed the Inflation Reduction Act into law, calling the legislation the “biggest step forward in climate—ever” and stressing it will allow the U.S. to boldly take addition steps towards meeting its climate goals.  

The expansive legislative package addresses a wide range of issues, including inflation reduction, domestic energy production and manufacturing, carbon emissions reductions, Medicare and health care costs, and tax loopholes.

Of interest to the biofuel and bioenergy industries, the newly signed law establishes new tax credits for sustainable aviation fuel (SAF), clean transportation fuels and clean hydrogen. It also extends several existing tax credits that benefit transportation biofuels, such as renewable diesel and biodiesel, and includes funding for biofuel infrastructure development. Other provisions of the bill support the production of biogas- and biomass-based electricity and offer tax incentives for homeowners to install biomass-fired residential heating appliances. The bill also extends and expands the Section 45Q tax credit for carbon capture and storage (CCS).

The new SAF tax credit starts at $1.25 per gallon for SAF that achieves a 50 percent greenhouse gas (GHG) reduction when compared to a baseline fossil fuel. An additional 1 cent per gallon is available for each percentage point by which the lifecycle GHG emission reduction of the fuel exceeds 50 percent. The tax credit is capped at $1.75 per gallon. The new also establishes a competitive grant program in support of alternative aviation fuels and low-emission aviation technologies. In part, the program would provide grants to eligible entities to carry out projects located in the U.S. that produce, transport, blend or store SAF. Nearly $250 million in funding would be available to support SAF projects under the program.

The newly established Clean Fuel Production Tax Credit is a technology-neutral tax credit that aims to support the production of low-emissions transportation fuel. It will apply to transportation fuel produced and sold in 2025, 2026 and 2027. To qualify, the fuel will have to achieve a GHG reduction of approximately 40 percent when compared to diesel and meet other requirements.

The new law also establishes a Section 45V production tax credit (PTC) for clean hydrogen produced at qualified facilities that begin construction before the end of 2032. The credit will apply to hydrogen produced after the end of 2022. Depending on the specific project, the credit could range from 12 cents per kilogram to $3 per kilogram, according to the bill text.

The Inflation Reduction Act also extends several existing bioenergy and biofuel tax credits. The $1 per gallon blends tax credit for biodiesel and renewable diesel is extended through the end of 2024. It also extends the 50-cent per gallon alternative fuels tax credit, the second-generation biofuel income tax credit, and the alternative fuel vehicle refueling property credit.

In addition, it appropriates $500 million to support the development of biofuel infrastructure, including infrastructure improvements for blending, storing, supplying or distributing biofuels; installing, retrofitting or upgrading fuel dispensers to supply higher blends of biofuels; and for building and retrofitting home heating oil distribution centers to supply biofuels. The new law also includes an estimated $18 billion in support of climate-smart agriculture, which will benefit biofuel producers through the production of lower-carbon feedstocks.

For renewable electricity, the Inflation Reduction At extends the Section 45 production tax credit (PTC), which benefits qualified biogas, open-loop biomass and closed-loop biomass facilities, to qualified facilities that begin construction before Jan. 1, 2025. For home heating, the it extends and modifies of the Section 25 tax credit, which, in part, supports the installation residential biomass-fired stove and boilers. The tax credit for these residential appliances is capped at $2,000.

The Inflation Reduction Act supports CCS projects through an extension and modification of the Section 45Q tax credit. It extends the Section 45Q tax credit to any carbon capture, direct air capture or carbon utilization project that begins construction before Jan. 1, 2033. It also increases the value of the credit for industrial facilities and power plants that capture their carbon emissions to $85 per metric ton of CO2 stored in secure geologic formations, $60 per ton for the beneficial utilization of captured carbon emissions, and $60 per ton for CO2 stored in oil and gas fields. For direct air capture technologies, the credit is increased to $180 per metric ton for projects that store captured CO2 in secure geologic formations, $130 per ton for carbon utilization, and $130 per ton for CO2 stored in oil and gas fields.

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Ethanol Producer Magazine

Aug 9, 2022

The U.S. Energy Information Administration maintained its forecasts for 2022 and 2023 fuel ethanol production in its latest Short-Term Energy Outlook, released Aug. 9. The agency also maintained its forecast for 2022 and 2023 ethanol consumption.

The EIA currently predicts U.S. fuel ethanol production will average 1.02 million barrels per day this year, falling to 1 million barrels per day next year. Production averaged 980,000 barrels per day in 2021.

On a quarterly basis, ethanol production is expected to average 1.01 million barrels per day during the third quarter of this year, expanding to 1.02 million barrels per day during the fourth quarter. Moving into 2023, ethanol production is expected to average 990,000 barrels per day in the first quarter, 1 million barrels per day in the second quarter, 990,000 barrels per day in the third quarter, and 1.02 million barrels per day in the fourth quarter.

The EIA currently predicts ethanol blending will average 910,000 per day in 2022 and 920,000 barrels per day in 2023. Ethanol blending averaged 910,000 barrels per day last year.

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Ethanol Producer Magazine

Aug 4, 2022

The U.S. exported 101.48 million gallons of ethanol and 1.01 million metric tons of distillers grains in June, according to data released by the USDA Foreign Agricultural Service on Aug. 4. Exports of both products were up when compared to June 2021.

The 101.48 million gallons of ethanol exported in June was down when compared to the 147.06 million gallons exported in May, which was a four-year high, but up from the 82.09 million gallons exported during the same month of last year.

The U.S. exported ethanol to more than 30 countries in June. Canada was the top destination for U.S. ethanol at 41.2 million gallons, followed by South Korea at 13.64 million gallons and the UK at 12.02 million gallons.

The value of U.S. ethanol exports was at $324.77 million in May, down from $410.39 million the previous month, but up from $187 million in June 2021.

Total U.S. ethanol exports for the first half of 2022 reached 827.39 million gallons at a value of $2.25 billion, compared to 662.62 million gallons exported during the same period of 2021 at a value of $1.27 billion.

The 1.01 million metric tons of distillers grains exported in June was up from both 966,108 metric tons in May and 938,280 metric tons in June 2021.

The U.S. exported distillers grains to approximately three dozen countries in June. Vietnam was the top destination at 197,192 metric tons, followed by Mexico at 158,501 metric tons and Turkey at 109,819 metric tons.

The value of U.S. distillers grains exports was at $311.08 million in June, down slightly from $311.85 million the previous month but up from $248.47 million in June of last year.

Total U.S. distillers grains exports for the first six months of the year reached 5.67 million metric tons at a value of $1.67 billion, compared to 5.4 million metric tons exported during the same period of last year at a value of $1.42 billion.

Additional data is available on the USDA FAS website

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Renewable Fuels Association

Aug 2, 2022

On Friday, the California Air Resources Board (CARB) posted the Renewable Fuels Association’s (RFA) and Growth Energy’s joint multimedia evaluation of E15 blends Tier 1 report. The Tier 1 report is a comprehensive review of E15, a 15 percent ethanol blended fuel, and the first step in a three-tiered evaluation process of the fuel blend.

“RFA is pleased to see that CARB has accepted and posted the comprehensive Tier I report on E15’s environmental and public health impacts,” said RFA President and CEO Geoff Cooper. “This is an important milestone in the process to approve the use of E15 in California, meaning the state’s consumers are one step closer to finally accessing lower-cost, lower-carbon liquid fuels. Similar to the recent University of California emissions testing results, the Tier I report demonstrates that E15 reduces emissions and is better for the environment than today’s regular gasoline.”

“CARB’s posting of the Tier 1 report, which includes a wealth of data on the environmental benefits of E15, is an encouraging sign of progress,” said Growth Energy CEO Emily Skor. “As California works to address climate change and air quality challenges and meet its ambitious carbon reduction goals, E15 can help to reduce emissions from cars on the road today and lower prices at the pump. CARB’s posting of the Tier 1 report, paired with its recently released study from University of California-Riverside on the benefits of shifting from E10 to E15, continues the progress toward E15 approval in the state.” 

The final Tier 1 report is available here. The University of California-Riverside's study on E15 is available here

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Novozymes

Jul 27, 2022

RALEIGH, North Carolina — Novozymes introduces Innova® Apex and Innova® Turbo to the Innova platform. Innova Apex and Turbo are tailored to work in specific fermentation times, enabling ethanol producers to maximize their fermentation process to achieve their desired production targets and business goals. 

The Innova brand of yeasts can reduce chemical costs by lowering demand for expensive urea by up 90% and eliminating the need for other fermentation aids like nutritional supplements. Innova Apex delivers up to 2% more ethanol and exceptional robustness to stressors while Innova Turbo’s novel metabolism and stress management in high throughput plants increases ethanol yield by 1.5-2%. Apex and Turbo join Innova® Quantum — together these 3 advanced yeasts provide the industry with the highest level of performance and application to production demands and needs.

Built with Innova yeast strain technology, Innova Apex and Innova Turbo tolerate the toughest  fermentation stressors, enabling plants to avoid slowdowns and de-risk production. These new yeast strains are built specifically for today’s industrial fermentation conditions helping ethanol producers make the most of their fermentations, consistently liberating the highest levels of ethanol production. 

“Since the launch of our Innova platform in 2018, Innova yeasts have become the most sought-after fermentation solution in the industry,” says Rene Garza, Novozymes Region President, NA and VP, Agriculture & Industrial Biosolutions. “Innova Apex and Innova Turbo are the next generation strain technologies to help our ethanol customers continually improve their operations. Innova Apex and Innova Turbo individually provide the most unique and trusted performance, redefining fermentation opportunities in their operational segments. Each unleashes fermentation performance unlike any yeast in the market." 

Innova Apex is specifically designed for corn ethanol fermentations that run between 52 and 65 hours, while Innova Turbo is designed for fermentations times of 52 hours or less. Apex and Turbo join Innova Quantum launched in 2021; Quantum is designed for fermentation 65 hours or longer. 

Innova® Apex: Power through production challenges

Innova Apex allows ethanol production facilities to push their plants to up to 36% dry solids and reduce glycerol by up to 38%. The advanced yeast solution consistently delivers reliability and production KPIs under the most difficult process conditions, including temperature spikes up to 101º F. This advanced yeast solution can power through common bacterial infections by tolerating up to 0.6% lactic acid and 0.4% acetic acid. 

Compared to the previous Innova Force yeast solution, Innova Apex improves ethanol yield by 2% for even more profitability and improved DDGS quality. Additional profits can be gained by using Innova yeast solutions to significantly reduce input costs such as urea and eliminating fermentation aids, while also reducing organizational stress and process complexity. Additional yield and fewer failed fermentations have delivered, on average, up to $1.8 million in profits.

As a drop-in solution, Innova Apex is an easy-to-use solution for ethanol production facilities. The advanced yeast solution has been proven through rigorous laboratory and full-scale plant trials.

Innova Turbo: Higher throughput, higher yield

Innova Turbo offers 1-3% throughput yield gains, 1.5%-2% more ethanol yield in fast fermentations, consistently ferments high solids of more than 35% and is robust to high ethanol concentrations of more than 16%. Ethanol production plants using Innova Turbo during fermentation reduced acetaldehyde off-gas. 

This advanced yeast solution powers through tough operating conditions and compounding stressors such as high fermentation temperature excursions plus organic acids from bacterial infections with thermotolerance up to 101o F and up to 0.8% lactic acid and 0.4% acetic acid.

Fast kinetics in Innova Turbo helps ensure ethanol production plants hit production targets while reducing glycerol up to 20% without risk to a facility’s fermentation reliability and consistency. Starting and finishing the fermentation process strong, Innova Turbo drop glucose averages 0.05% in 48-hour fermentations for clean, effective, on-time ethanol production, so operations can avoid work-arounds such as needing more time to finish.

Using Innova Turbo to break bottlenecks that hurt productivity and increased ethanol yield can result in additional profitability. Lower glycerol can aid in dried distiller’s grains (DDGS) handling.

The Innova® Portfolio: Not a one-size-fits-all approach

Innova Apex and  Turbo join Innova® Quantum, released in October 2021, which is an advanced yeast solution specifically developed for fermentation times of more than 65 hours and delivers 2-3% more ethanol yield with exceptional robustness. Each product in the Novozymes Innova fermentation solution portfolio has ideal fermentation kinetics specific to each plant’s operational needs, achieved with yeast designed to work in those targeted operating conditions, and not a one-size-fits-all approach. Only Innova yeast solutions allow ethanol producers to significantly reduce urea or eliminate inputs, such as yeast fermentation aids, which can cost plants up to $300,000 annually, all while increasing dry solids for improved production efficiency and powering through tough operational conditions to smooth plant consistency.

All Innova advanced yeast solutions have elite breeding for robustness and advanced enzyme expression, each developed with MicroBioGen breeding technology and Novozymes biological engineering and world-leading enzyme expertise. The Innova yeast portfolio provides the ethanol industry’s most trusted fermentation performance and value.

For more information on Novozymes or Innova yeast solutions, visit biosolutions.novozymes.com. 

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