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In the News

Renewable Fuels Association

February 14, 2017

U.S. exports of distillers grains (DG) — a high protein co-product of dry mill ethanol production used to feed livestock and poultry — totaled 11.48 million metric tons (MMT) in 2016, down 10 percent from 2015’s record-high but still the second-highest on record, according to a 10-page summary of 2016 ethanol co-product trade data published today by the Renewable Fuels Association (RFA). DG exports were shipped to 50 countries on five continents last year.

According to the report, an estimated 31 percent of U.S. DG production was exported in 2016, meaning one out of every three tons produced was shipped to foreign markets. China was the leading destination for U.S. DG, followed by Mexico, Vietnam and South Korea. However, U.S. DG exports to China plunged 63 percent in 2016 compared to 2015, as the country implemented anti-dumping and countervailing duties against U.S. product. Meanwhile, shipments to nine of the other top 10 markets experienced growth in 2016. In fact, DG exports to Mexico, Vietnam, South Korea, Turkey, and Thailand grew by a combined 2.06 MMT in 2016 — equivalent to the annual DG production of 10 average-sized ethanol plants.

“Distillers grains and other co-products have become an enormously important component of the global feed market. This report underscores that our co-products are in high demand in every corner of the world,” said Renewable Fuels Association President and CEO Bob Dinneen. “Unfortunately, we saw a slight downturn in total exports in 2016 because of China’s protectionist actions to shut out U.S. distillers grains. Last week, RFA and our partnering organizations sent a letter to President Trump, alerting him to China’s unfair and illegitimate trade barriers, and urging the incoming U.S. Trade Representative to address the issue. We remain concerned with China’s actions and look forward to the administration’s response to ensure free and fair trade between our countries.”

Among other facts from the RFA report:

S. DG exports had a total value of $2.19 billion in 2016, down 27 percent from 2015 and the lowest in four years. DG export prices averaged $191 per MT, down 19 percent from 2015 and the lowest in six years;

While U.S. DG exports to East Asia were down, shipments to other global regions surged. In particular, Southeast Asia and the Middle East experienced dramatic growth;

S. exports of corn gluten feed (CGF) — a co-product from wet mill ethanol — rebounded to a five-year high in 2016. CGF exports were up 43 percent over 2015 levels. Ireland was the top market, receiving 27 percent of total U.S. CGF exports, while Turkey and Israel were other top markets; and

Total exports of corn and corn-based ethanol co-products tallied 73 million metric tons in 2016, the highest on record.

The new report is a companion to RFA’s 2016 ethanol trade summary published last week.

View RFA’s co-product trade summary here.

Read the original story: New RFA Report Shows U.S. Distillers Grains Exports Reached 11.48 Million Metric Tons in 2016

Ethanol Producer Magazine

February 9, 2017

By North Dakota State University

Distillers grains could be a source of fertilizer for some crops, according to research at North Dakota State University’s Carrington Research Extension Center.

Wet distillers grains and condensed distillers solubles (sometimes referred to as “syrup”) are organic byproducts of ethanol production from corn.

Scientists at the Carrington center have been testing whether wet distillers grains and condensed distillers solubles are a viable source of phosphorus for corn and spring wheat crops. They applied those byproducts, as well as triple superphosphate, a fertilizer with a high phosphorus content, at various levels.

Here’s what they found:

Corn yield in 2016 increased by about 4 bushels per acre when phosphorus (P2O5) was applied at the rate of 40 pounds per acre.

Wheat yield increased by 2 bushels per acre when phosphorus was applied at the rate of 40 pounds per acre and by 5 bushels when phosphorus was applied at the rate of 80 pounds per acre.

In 2016, corn yields were significantly higher from applications of wet distillers grains than the other phosphorus sources, but in 2015, condensed distillers solubles produced much higher yields.

Wheat yield also increased significantly with wet distillers grains applications, compared with triple superphosphate, and applications of condensed distillers solubles produced higher yields than triple superphosphate but not as high as wet distillers grains.

“These results indicate that there are nutrient benefits to crops from using distillers grains as sources of crop nutrients,” says Carrington center soil scientist Jasper Teboh, who is involved in this research.

He speculates that nutrients in distillers grains such as sulfur may have enhanced the effect of the wet distillers grains and condensed distillers solubles. The yield gains from the distillers grains also probably are due to enhanced microbial activity. However, the scientists aren’t sure why the yields from the wet distillers grains were better than from the condensed distillers solubles in 2016 but not in 2015.

Teboh also cautions that the use of distillers grains may not be feasible for all producers.

“Preliminary assessment of net returns to farmers suggests that only producers farming within close proximity to ethanol plants are more likely to benefit from using distillers grains as fertilizer sources because of transportation costs,” he says. “As of early 2016, condensed distillers solubles cost much less ($5 per ton) than wet distillers grains ($30 per ton), and cost about $25 for an applicator to haul and apply within 25 miles of an ethanol plant.”

Visit the Carrington Research Extension Center’s website at http://tinyurl.com/DistillersGrainsasP for more information about this research.

Read the original story: NDSU Scientists Study Distillers Grains as Fertilizer

Ethanol Producer Magazine

February 8, 2017

By Erin Voegele

The U.S. Energy Information Administration has released the February edition of its Short-Term Energy Outlook, predicting U.S. fuel ethanol production will average 1.01 million barrels per day in 2017 and 2018, up from 1 million barrels per day in 2016. In January, the EIA predicted ethanol production would average 1 million barrels per day this year, increasing to 1.02 million barrels per day next year.

On a quarterly basis, fuel ethanol production is expected to average 1.02 million barrels per day during the first three months of this year, falling to 1 million barrels per day in the second quarter, increasing to 1.02 million barrels per day in the fourth quarter and finishing out the final quarter of the year at 1 million barrels per day. In 2018, the EIA currently expects fuel ethanol production to reach 1.03 million barrels per day during the first quarter, falling to 1.02 million barrels per day during the second and third quarters, and falling to 980,000 barrels per day during the fourth quarter.

According to the February STEO, the EIA currently expects U.S. fuel ethanol consumption to average 940,000 barrels per day in 2017 and 2018, maintaining the 2016 consumption level.

U.S. regular gasoline retail prices are expected to fall from an average of $2.35 per gallon in January to an average of $2.27 per gallon in February, before increasing to an average of $2.33 per gallon in March. For the full year 2017, gasoline prices are expected to average $2.39 per gallon, increasing to $2.44 per gallon in 2018.

The EIA’s most recent weekly ethanol production data shows production averaged 1.055 million barrels per day the week ending Feb. 3, down from a record 1.061 million barrels per day set the week ending Jan. 27. The EIA’s most recent monthly import data shows the U.S. imported only 31,000 barrels of ethanol in September, all from Canada. The most recent monthly export data shows the U.S. exported 2.904 million barrels of ethanol in November, with Brazil, Canada, and China as the top destinations.

Read the original story: EIA Revises 2017, 2018 Ethanol Production Forecasts

Brownfield

February 8, 2017

By John Perkins

U.S. ethanol production is holding near record levels.

The U.S. Energy Information Administration says last week’s average was 1.055 million barrels per day, slightly less than the previous week’s all-time high of 1.061 million, but still above an average of a million barrels a week for the 15th week in a row.

Corn supplies are ample and the industry is expecting solid demand, despite uncertainties about Trump Administration policies towards renewable fuels and a slowdown in demand from China, which is trying to support its domestic industry at the expense of U.S. ethanol.

The high rate of production is also pushing stocks higher, with supplies at 22.085 million barrels, over 22 million for the first time since the week ending April 29th, 2016.

Read the original story: Ethanol Production Tops a Million Barrels for 15th Week in a Row

Renewable Fuels Association

February 7, 2017

By Ann Lewis

After experiencing two months of unprecedented volumes, U.S. ethanol exports pitched downward 20% at the close of 2016, with 98.0 million gallons (mg) shipped out, according to government data released today. Brazil and Canada were the top destinations in December, receiving 42.5 mg (43%) and 27.3 mg (28%) respectively. Peru (6.1 mg), Nigeria (6.0 mg), the Philippines (3.7 mg), and South Korea (3.6 mg) were other leading importers of U.S. ethanol. In calendar year 2016, American ethanol producers exported 1.05 billion gallons—up 25% from 2015 and the second-highest annual total on record. Two-thirds of all shipments were sold to The Big Three—Brazil (26%), Canada (25%) and China (17%)—with remaining quantities dispersed among 75 other countries.

Denatured fuel ethanol exports totaled 34.9 mg in December, down 12% from the prior month and resting lower than recent averages. At 25.2 mg, Canada was once again the leading importer of denatured product with 72% of the market. Brazil increased its purchases to 6.5 mg (19%), as did Peru (3.1 mg), but China bowed out completely. December sales of 54.2 mg in undenatured fuel ethanol fell 31% from the prior month’s record-breaking high as Brazil scaled back to 36.0 mg, although still maintaining its foothold in market share (66%). The Philippines (3.7 mg), Peru (3.0 mg) and Nigeria (2.7 mg) were other top spots for undenatured fuel exports.

Sales of undenatured ethanol for non-fuel use returned to hefty levels, up 140% to 3.4 mg, as South Korea (2.7 mg) and Colombia (534,620 gallons) purchased their largest monthly volumes to-date. December sales of 5.5 mg in denatured ethanol for non-fuel use regained 31% over the prior month, shipped primarily to Nigeria (3.3 mg) and Canada (2.0 mg).

December was absent of any fuel ethanol imports—the third month in a row and the fourth time in 2016. As a result, the United States saw an average of less than 3 mg per month enter its borders the entire year, for a total of 33.7 mg and the second lowest level on record. Likewise, net exports have gained a new threshold.

Trade sanctions were likely responsible for much of the late-year deterioration in U.S. DDG export market and reshuffling of top customers. Mexico took over as the new leader in December with 161,165 metric tons (mt), despite an 18% decrease from prior month volumes. South Korea opened its doors to more U.S. DDG (up 27% to 96,573 mt), as did Turkey (up 35% to 93,669 mt) and Thailand (up 5% to 86,706 mt). China’s imposition of anti-dumping and countervailing duties against U.S. DDGS continued to erode that market, such that less than 60,000 mt entered the country in December. Similarly, Vietnam’s new phytosanitary/fumigation requirements reduced U.S. exports to less than one-tenth the November shipments. For the full calendar year, China did end up as the top market, receiving 2.4 million mt, or 21%, of the 11.48 million total U.S. DDG exports. Mexico was the No. 2 market at 1.9 million mt (17%), while Vietnam (1.2 million mt), South Korea (923,709 mt), and Turkey (789,613 mt) rounded out the top 5. The remaining third of all exports were scooped up by 45 other countries across the globe.

The Renewable Fuels Association released a new statistical report today to provide details on top export destinations, shifts in the marketplace, import volumes, the value of exports, and other key data regarding U.S. ethanol and co-products trade in 2016.

Read the original story: Ethanol and DDGS Exports Cap Off 2016 with Strong December Volumes

Hoosier Ag Today

February 1, 2017

By Gary Truitt

According to EIA data analyzed by the Renewable Fuels Association, ethanol production averaged 1.061 million barrels per day (b/d)—or 44.56 million gallons daily. That is up 10,000 b/d from the week before and a new record. It is the 14th week in a row with production above 1 million b/d. The four-week average for ethanol production stood at an unprecedented 1.054 million b/d for an annualized rate of 16.16 billion gallonsStocks of ethanol stood at 21.9 million barrels. That is a 0.7% increase from last week.

Imports of ethanol were zero b/d for the 23rd straight week. Gasoline demand for the week averaged 349.0 million gallons (8.310 million barrels) daily. Refiner/blender input of ethanol averaged 837,000 b/d, meaning gasoline delivered to the market contained an average of 10.07% ethanol.

Expressed as a percentage of daily gasoline demand, daily ethanol production was 12.77%.

Read the original story: Ethanol Production Continues to Set Records

Ethanol Producer Magazine

January 31, 2017

By Edeniq Inc

Edeniq Inc., a leading cellulosic and biorefining technology company, and Archer Daniels Midland Co. recently announced that the U.S. EPA has approved Little Sioux Corn Processors’ registration of its 150 million gallon per year Marcus, Iowa, ethanol plant for cellulosic ethanol production. Under the terms of its license agreements with ADM and Little Sioux, Edeniq uses its Pathway Technology to measure the amount of cellulosic ethanol produced, and provides the required information to register for D3 cellulosic renewable identification numbers (RINs) with the EPA.

Little Sioux is the third plant to receive a cellulosic ethanol registration from the EPA after deploying Edeniq’s Pathway Technology. The plant uses ADM’s Clintozyme enzyme to convert lower value corn fiber, which is typically sold as a feed ingredient, into higher value fuel ethanol through an enzymatic process. Registered plants can access D3 RINS, which are worth over $2.50 per gallon in 2017.

“Our customers are at the forefront of cellulosic biofuel production in the United States,” said Brian Thome, president and CEO of Edeniq. “And thanks to the efforts by the EPA in their approval process, our customers are now receiving registration approvals in a shorter time frame, allowing them to generate value from our technology more quickly.”

“We have been able to demonstrate that ADM’s Clintozyme enzyme can provide improved economics and higher yields for ethanol producers, and we are pleased that Little Sioux is now able to take advantage of this technology,” said Del Cahill, general manager, BioAdvantaged Products at ADM.

Steve Roe, general manager of Little Sioux, stated, “We trialed ADM’s Clintozyme cellulase enzyme to increase our ethanol and corn oil yield. We saw positive overall corn to ethanol conversion rates, increased corn oil yields, lower btu’s per gallon, and decreased fouling of piping and evaporator equipment. When we accessed the Edeniq Pathway Technology through the license, Edeniq put the pieces together to allow us to produce D3 RINs, thereby increasing shareholder value.”

“Our team is adding resources to move plants through commercial validation trials and the EPA registration process as quickly as possible, as the current customer backlog has now grown to more than 15 plants,” said Cam Cast, chief operating officer of Edeniq. “These resources will also help us continue to offer the highest level of support to our existing customers, including Little Sioux. We would like to thank the EPA, Little Sioux and ADM teams for their ongoing partnership.”

Edeniq’s Pathway Technology is the lowest-cost solution for producing and measuring cellulosic ethanol from corn kernel fiber utilizing existing fermenters at corn ethanol plants and has produced up to 2.5 percent cellulosic ethanol, up to a 7 percent increase in overall ethanol yield, and additional corn oil recovery. Edeniq is the leader in developing analytical methods to quantify cellulosic ethanol co-produced with conventional ethanol. Edeniq’s EPA approved validation and turnkey registration process provide a solution for generating D3 RINs and other regulatory credits associated with cellulosic ethanol.

Read the original story: EPA Approves Little Sioux Corn Processors for Cellulosic Ethanol

Illinois Farmer Today

January 28, 2017

By Nat Williams

A handful of farmers are not just raising the crops that can be used as biofuels. They’re also working on producing the fuel itself.

A Minnesota-based company is in the developmental stage of offering small-scale production of ethanol and other end-products right on the farm. Mark Gaalswyk of Easy Energy Systems describes the process by using a popular toy as an analogy.

“It’s a Lego concept,” Gaalswyk told farmers at the Family Farms group annual winter conference here. “There are different parts of the process. If one part becomes obsolete, you can replace it with another part.”

The company manufactures modules that can be linked to build “micro biorefineries” right on the farm. Feedstocks include corn, grain sorghum, sugar beets and unharvested waste products, such as fruits and vegetables.

“Long term, there is a lot of interest all over the world,” Gaalswyk said.

Jess Daily, who farms in Indiana, is among cooperators working with the company to build a factory on the farm. He is looking at using grain sorghum to manufacture bio-energy as well as n-butanol, a product with numerous uses, including pharmaceuticals, food additives and industrial solvents.

The Daily family is growing sorghum on marginal soils where corn is not a good option. He was sold on the idea after inspecting working models at Easy Energy’s headquarters.

“We got to see the plant and got to see the dedication. We were completely blown away by their ability and engineering skills,” he said. “At the end of the day, these guys know farming. They have an interaction can relate to what you’re doing every day. I told my dad this is a great opportunity.”

Gaalswyk said the Indiana project has promise.

“We’re working very closely with Jess and Daily Farms,” he said. “Once we get all of this to the point of making sense and coming close to starting that first plant, the next family team will come along. We’re working with Iowa State, and we’re looking for other projects, perhaps this year.”

Gaalswyk said the company’s engineers are testing 47 different feedstocks to determine feasibility of manufacturing various end-products. One project involving the manufacture of n-butanol is being tested on the Iowa farm of Harry Stine, founder of Stine Seeds. He said another project is being tested with cooperation of the Koch brothers, billionaire entrepreneurs and owners of Koch Industries.

Easy Energy is also working with Iowa State University on cellulosic technology. The company will soon begin building initial modules that convert feedstocks into sugar water and then into n-butanol.

“There is long-term interest all over the world,” Gaalswyk said.

Not surprisingly, building an ethanol plant — even a small one — is not cheap. It can take an investment of $20 million. But sales manager Tom Gallagher pointed out that a farmer can raise the money by a combination of sources that includes grants and leveraged money.

“If you’re interested, we’ll work with you on a financial plan, Gallagher said, adding that federal grants may be tapped. “Some testing will be required. As soon as the financials and the feedstocks make sense, we’ll help you put a business plan together, if you like.”

Read the original story: Farmers Looking at On-Farm Ethanol Plants